首页> 外文会议>ASME turbo expo: turbomachinery technical conference and exposition >DOUBLE SCROLL TURBINE FOR AUTOMOTIVE APPLICATIONS: ENGINE OPERATING POINT VERSUS DYNAMIC BLADE STRESS FROM FORCED RESPONSE VIBRATION
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DOUBLE SCROLL TURBINE FOR AUTOMOTIVE APPLICATIONS: ENGINE OPERATING POINT VERSUS DYNAMIC BLADE STRESS FROM FORCED RESPONSE VIBRATION

机译:汽车用双涡旋涡轮:发动机工作点与强制响应振动引起的动态叶片应力

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As a means of meeting ever increasing emissions and fuel economy demands car manufacturers are using aggressive engine downsizing. To maintain the power output of the engine turbocharging is typically used. Compared to Mono scroll turbines, with a multi-entry system the individual volute sizing can be better matched to the single mass flow pulse from the engine cylinders. The exhaust pulse energy can be better utilised by the turbocharger turbine improving turbocharger response. Additionally the interaction of the engine exhaust pulses can be better avoided, improving the scavenging of the engine. Besides the thermodynamic advantages, the multi-entry turbine represents a challenge to the structural dynamic design of the turbine. A higher number of turbine wheel resonance points can be expected during operation. In addition, the increased use of exhaust pulse energy leads to a distinct accentuation of the blade vibration excitation. Using validated engine models, the interaction of the multi-entry turbine with the engine has been analyzed and various operating points, which may be critical for the blade vibration excitation, have been classified. These operating points deliver the input variables for unsteady computational flow dynamics (CFD) analyses. From these calculations unsteady blade forces were derived providing the necessary boundary conditions for the structural dynamic analyses by spatially and temporally high-resolved absolute pressures on the turbine surface. Goal of the investigation is to identify critical operating conditions. Important is also to investigate the effect of a scroll connection valve on blade excitation. The investigations utilize validated tools that were introduced and successfully applied to several turbine types in a series of publications over recent years. It can be stated that the engine operating condition and the admission type significantly influence the forced response reaction of the blade to the different excitation orders (EO). In case of equal admission even (or multiples of two) EOs generate the largest dynamic blade stress as can be expected due to the two turbine inlet segments. This reaction also increases with the engine speed. In the case of unequal admission, the odd EOs produce the largest forced response reaction. The maximum dynamic blade stress occurs in the region where the scroll connection is just closed. Above all, the scroll connection valve influences the Beta value and thus the basic behavior - unequal or equal admission. It has been possible to reconstruct the forced response behavior of the turbine blade within an engine combustion cycle. For the first time it could be shown for a double scroll application that there is a significant dynamic blade stress change dependent on the engine crankshaft angle. Certainly, due to the inertia of the mass and damping (mass, structure, flow), the blade will not exactly follow the predicted course. However, it is clear that the transient processes within an engine combustion cycle will affect the dynamic blade stress. This applies to the turbine wheels investigated in the work at hand with low damping, high eigenfrequencies and the considered internal combustion engines - as they are typically used in the passenger car sector.
机译:作为满足不断增长的排放和燃油经济性要求的一种手段,汽车制造商正在使用积极的发动机小型化。为了维持发动机的功率输出,通常使用涡轮增压。与单涡旋涡轮相比,采用多入口系统时,单个蜗壳的尺寸可以更好地匹配来自发动机气缸的单个质量流量脉冲。涡轮增压器涡轮可以更好地利用排气脉冲能量,从而改善涡轮增压器响应。另外,可以更好地避免发动机排气脉冲的相互作用,从而改善发动机的扫气。除了热力学优势外,多入口涡轮机还对涡轮机的结构动态设计提出了挑战。在运行过程中,可以预期会有更多的涡轮机共振点。另外,排气脉冲能量的更多使用导致叶片振动激励的明显增强。使用经过验证的发动机模型,已经分析了多级涡轮机与发动机的相互作用,并对可能对叶片振动激励至关重要的各种工作点进行了分类。这些工作点为不稳定的计算流动动力学(CFD)分析提供输入变量。从这些计算中,得出了不稳定的叶片力,该力通过涡轮机表面上在空间和时间上解析得到的绝对压力为结构动力分析提供了必要的边界条件。调查的目的是确定关键的运行条件。研究涡旋连接阀对叶片激励的影响也很重要。这项调查利用了经过验证的工具,这些工具近年来已被引入并成功应用于多种类型的涡轮机。可以说,发动机工况和进气类型显着影响叶片对不同激励阶次(EO)的强制响应反应。在均等进气的情况下,由于两个涡轮机进气段,EO甚至会产生最大的动叶片应力,这是可以预期的。该反应也随着发动机转速而增加。在入场不平等的情况下,奇数个EO会产生最大的强制响应反应。最大动态叶片应力发生在滚动连接刚刚关闭的区域。最重要的是,涡旋阀会影响Beta值,从而影响基本行为-进气不均等。可以在发动机燃烧循环中重建涡轮叶片的强制响应行为。对于双涡旋应用,首次可以显示出取决于发动机曲轴角度的显着动态叶片应力变化。当然,由于质量和阻尼(质量,结构,流量)的惯性,叶片将不会完全遵循预测的路线。但是,很明显,发动机燃烧循环内的过渡过程将影响动态叶片应力。这适用于在手工作中研究的具有低阻尼,高特征频率和被认为是内燃机的涡轮机,因为它们通常用于乘用车领域。

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