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Designing Composite Leaf Spring with a Validated Finite Element Method

机译:用验证的有限元方法设计复合板簧

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The leaf springs are one of suspension elements that play an important role indriving comfort and safety. These are commonly used in light and heavy commercial trucks, vans and some passenger cars.Generally, leaf springs are made of steels or composites. In this work, parabolic steelleaf springs and composite leaf springs are compared in terms of their stiffness andweight. For this purpose, a commercially available steel leaf spring was selected and a FEA model of this steel leaf spring was created. Steel leaf spring was modeled with a commercial FE software MSC Patran. Boundary and load conditions were implementedaccording to the test conditions. MSC Nastran software was used as solver. Static tests were performed to validate this model. During the test reaction, forces were measured with load cells on hydraulic piston, and stiffness value of steel leaf spring was obtainedaccording to these results. In order to obtain similar stiffness characteristics of steel leaf spring, an alternative composite leaf spring 3D design is conducted and a second FEA model is generated. According to reaction force results taken from Nastran software, stiffness values ofcomposite leaf spring were calculated. By iterating number of plies of composite leaf spring, a design that has the same stiffness value as steel leaf spring was obtained.
机译:板簧是在以下方面起重要作用的悬挂元件之一 驾驶舒适性和安全性。这些通常用于轻型和重型商用卡车,货车和某些乘用车。 通常,板簧由钢或复合材料制成。在这项工作中,抛物线形钢 比较板簧和复合板簧的刚度和 重量。为此,选择了市售的钢板弹簧,并创建了该钢板弹簧的FEA模型。用商业有限元软件MSC Patran对钢板弹簧进行建模。边界和负载条件已实现 根据测试条件。 MSC Nastran软件用作求解器。进行了静态测试以验证该模型。在测试反应过程中,用称重传感器测量液压活塞上的力,并获得钢板弹簧的刚度值 根据这些结果。为了获得钢板弹簧的类似刚度特性,进行了替代性复合钢板弹簧3D设计,并生成了第二个FEA模型。根据从Nastran软件获得的反作用力结果,刚度值为 计算了复合板簧。通过迭代复合板簧的层数,可以得到具有与钢板簧相同的刚度值的设计。

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