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2ND QUADRANT CENTRIFUGAL COMPRESSOR PERFORMANCE (PART Ⅱ)

机译:第二级离心压缩机性能(第二部分)

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The sizing of surge protection devices for both compressor and surrounding system may require the knowledge of performance curves in 2nd quadrant with a certain level of accuracy. In particular two performance curves are usually important: the pressure ratio trend versus flow rate inside the compressor and the work coefficient or power absorption law. The first curve allows estimating mass flow in the compressor given a certain pressure level imposed by system, while the second is important to estimate the time required to system blow down during ESD (emergency shutdown). Experimental data are routinely not available in the early phase of anti-surge protection devices and prediction methods are needed to provide performance curves in 2nd quadrant starting from the geometry of both compressor and system. In this paper two different approaches are presented to estimate performance curves in 2nd quadrant: the first is a simple 1D approach based on velocity triangle and the second is a full unsteady CFD computation. The two different approaches are applied to the experimental data more deeply investigated in part Ⅰ by Belardini E.. The measurement of compressor behavior in 2nd quadrant was possible thanks to a dedicated test arrangement in which a booster compressor is used forcing stable reverse flow. The 1D method showed good agreement with experiments at design speed. In off-design condition a correlation for deviation angle was tuned on experimental data to maintain an acceptable level of accuracy. With very low reverse flow rates some discrepancies are still present but this region plays a secondary role during the dynamic simulations of ESD or surge events. The unsteady CFD computation allowed a deeper insight into the fluid structures, especially close to very low flow rates when the deviation of the 1D method and the experimental data is higher. An important power absorption mechanism was identified in the pre-rotation effect of impeller as also the higher impact of secondary flows. These two methods are complementary in terms of level of complexity and accuracy and to a certain extent both necessary. 1D methods are fast to be executed and more easily calibrated to match the available experiments, but they have limited capability to help understanding the underlying physics. CFD is a more powerful tool for understanding fluid structures and energy transfer mechanisms but requires computational times not always suitable for a production environment. 1D method can be used for standard compressor and applications for which consolidated experience have been already gathered while CFD is more suitable during the development of new products or up to front projects in general.
机译:压缩机和周围系统的电涌保护装置的尺寸可能需要具有一定精度的第二象限中的性能曲线知识。特别是,两条性能曲线通常很重要:压力比趋势与压缩机内部流量的关系以及功系数或功率吸收定律。在给定系统施加的特定压力水平的情况下,第一条曲线可以估算压缩机中的质量流量,而第二条曲线对于估算在ESD(紧急停机)期间系统发生故障所需的时间很重要。在抗电涌保护设备的早期阶段,常规上通常没有实验数据,并且需要预测方法来从压缩机和系统的几何形状开始提供第二象限的性能曲线。本文提出了两种不同的方法来估计第二象限的性能曲线:第一种是基于速度三角形的简单一维方法,第二种是完全非稳态CFD计算。 Belardini E在第Ⅰ部分中对这两种不同的方法进行了更深入的研究。在第二象限中,压缩机性能的测量是可能的,这要归功于专用的测试装置,其中使用增压压缩机强制稳定的逆流。一维方法与设计速度下的实验显示出良好的一致性。在非设计条件下,可以根据实验数据调整偏差角的相关性,以保持可接受的精度水平。反向流量非常低时,仍然存在一些差异,但是在ESD或浪涌事件的动态仿真过程中,该区域起着次要作用。不稳定的CFD计算可以更深入地了解流体结构,尤其是当一维方法和实验数据的偏差较大时,非常接近非常低的流速。叶轮的预旋转效果中也发现了重要的动力吸收机制,并且次级流的冲击力也更高。这两种方法在复杂性和准确性水平上是互补的,并且在一定程度上都是必要的。一维方法执行起来很快,并且更容易校准以匹配可用的实验,但是它们在帮助理解基础物理学方面的能力有限。 CFD是了解流体结构和能量传递机制的更强大工具,但需要的计算时间并不总是适合于生产环境。一维方法可用于标准压缩机和已经积累了综合经验的应用,而CFD更适合在新产品开发或一般项目之前进行。

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