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DYNAMIC BEHAVIOR OF DIFFERENT GRINDING WHEEL HUB MATERIAL IN HIGH EFFICIENCY DEEP GRINDING (HEDG)

机译:高效深磨(HEDG)中不同磨削轮毂材料的动力特性

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Machining accuracy and productivity of the grinding process can be mainly affected by the dynamic behavior of the different components participating in grinding process, e.g. grinding wheel, grinding machine and workpiece. Amongst others, design and material of the grinding wheels play a significant role in grinding performance. Therefore, controlling the dynamic behavior of the grinding wheel through an in-process monitoring and a post-process measurement seems an appropriate approach to optimize the grinding process, especially in high efficiency deep grinding (HEDG). This paper presents the results of the grinding tests, which were conducted using two different vitrified bonded CBN wheels - one with Carbon fiber-reinforced polymer (CFRP) hub body and other one with steel hub body. The experiments have been carried out using a new in-process measurement system which allows the detection of the wheel vibration amplitudes and frequencies in different location of the wheel body during grinding. It was proved that the dynamic behavior of grinding wheels can affect the chip removal mechanism. The experimental investigation showed that grinding parameters and coolant supply conditions in HEDG process can affect the dynamic behavior of the grindings wheels. Furthermore, using CFRP as the hub material leads to a reduction in the wheel vibration and generated amplitudes.
机译:磨削过程的加工精度和生产率可能主要受参与磨削过程的不同组件的动态行为的影响,例如砂轮,磨床和工件。其中,砂轮的设计和材料在磨削性能中起着重要作用。因此,通过过程中监​​视和过程后测量来控制砂轮的动态行为似乎是优化磨削过程的一种合适方法,尤其是在高效深磨(HEDG)中。本文介绍了使用两个不同的玻璃化粘结CBN砂轮进行磨削测试的结果-一个带有碳纤维增强聚合物(CFRP)轮毂体,另一个带钢轮毂体。实验是使用新的过程中测量系统进行的,该系统可以在磨削过程中检测砂轮体不同位置处的砂轮振动幅度和频率。事实证明,砂轮的动态行为会影响排屑机理。实验研究表明,HEDG工艺中的磨削参数和冷却液供应条件会影响砂轮的动态行为。此外,使用CFRP作为轮毂材料可降低车轮振动并减小振幅。

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