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Empreinte: New Horizons for Pipelines Integrity Assessment

机译:Empreinte:管道完整性评估的新视野

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Integrity assessment of pipelines exhibiting defects becomes more and more an issue in the oil and gas industry in particularbecause of field lifetime extension. Three levels of defects assessments can be distinguished:1 “Level 1” assessments are based on very simplified acceptance criteria such as a dent depth. They are veryconservative and their main advantage is to allow assessments in very short time period.2 “Level 2” assessments are based on analytical/empirical models supported by full scale testing. In principle, theycannot be used outside the conditions covered by full scale tests.3 “Level 3” assessments are based on advanced calculations such as finite elements. They allow reducingconservatisms but they need detailed material data and are, in general, very time consuming.The goal of “Empreinte” is to perform reasonably conservative “level 3” assessments in a very short time period (typicallywithin 48 hours from defect discovery to assessment).“Empreinte” is basically a pre and post processor to Abaqus finite element calculations. It was originally developed to assessthe integrity of pipelines exhibiting severe dents with taking into account that when a dent is discovered, the only availableinformation is, most of the time, the actual pipe geometry (defect profile and remaining wall thickness).The principle of “Empreinte” is to use the final pipe profile to design back a “virtual tool” from which the damaging processis modeled. Then, the burst strength of the damaged pipe is determined from finite element calculations. This actual burststrength is used to derive a safe operating pressure.“Empreinte” validation is supported by full scale tests in various conditions. It includes criteria to capture failure by plasticcollapse and by ductile fracture after significant damage development. “Empreinte” has been recently extended to theassessment of dents submitted to cyclic loading conditions using the Dang Van criterion.The enlargement of “Empreinte” validation tests database has to be a continuous effort. Updating materials data requirementsfor next pipeline projects is also a target.“Empreinte” has already been successfully used. “Empreinte” can be used for design purposes (risk assessments) or forintegrity assessments.
机译:表现出缺陷的管道的完整性评估尤其在石油和天然气行业中变得越来越重要 由于延长了现场寿命。可以将缺陷评估分为三个级别: 1“ 1级”评估基于非常简单的验收标准,例如凹痕深度。他们很 保守的,其主要优点是可以在很短的时间内进行评估。 2“ 2级”评估基于全面测试支持的分析/经验模型。原则上,他们 不能在全面测试所涵盖的条件之外使用。 3“ 3级”评估基于诸如有限元之类的高级计算。他们允许减少 保守主义,但他们需要详细的材料数据,并且通常非常耗时。 “ Empreinte”的目标是在非常短的时间内(通常是在很短的时间内进行保守的“ 3级”评估) 从缺陷发现到评估的48小时内)。 “ Empreinte”基本上是Abaqus有限元计算的前处理程序和后处理程序。它最初是为了评估 考虑到当发现凹痕时,唯一可用的凹痕会严重影响凹痕的管道的完整性 在大多数情况下,信息是实际的管道几何形状(缺陷轮廓和剩余壁厚)。 “ Empreinte”的原则是使用最终管道轮廓来设计“虚拟工具”,从中破坏过程 被建模。然后,通过有限元计算确定损坏管道的爆破强度。实际爆发 强度用于得出安全的工作压力。 在各种条件下的全面测试均支持“ Empreinte”验证。它包括通过塑料捕获故障的标准 严重破坏发展后,会塌陷并由延性断裂破坏。 “ Empreinte”最近已扩展到 使用Dang Van准则对周期性加载条件下的凹痕进行评估。 不断扩大“ Empreinte”验证测试数据库。更新物料数据要求 下一步的管道项目也是一个目标。 “ Empreinte”已经被成功使用。 “ Empreinte”可用于设计目的(风险评估)或用于 完整性评估。

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