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Applying lean in the non-Make-To-Stock sector: Criticalities, solutions and applications

机译:在非制造到股票领域应用精益:危重性,解决方案和应用

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Wastes identification and removing has become a key issue to achieve competitiveness and to survive in the modern manufacturing environment. In order to achieve this goal, several manufacturing paradigms have been proposed. Amongst these paradigms, lean production has increased its importance, and it is now recognized as the most influential one. The concept of lean is based on the dichotomy of value and wastes, and its main goal is to meet customer's expectations in a better way, by focusing on a continuous waste elimination process. Although Lean originated in Low-Variety-High-Volume manufacturing companies, it has been frequently applied also in other contexts, especially in the non-Make-To-Stock sector, where its application is particularly challenging. Indeed, those manufacturing environments are characterized by a high level of variability, and their performances depend on several interrelated parameters. Within this context, it is widely recognised that no ???fool proof??? way is available for implementing lean principles, because they must be properly reinterpreted to fit the specific requirements of the industry where they need to be applied. Generally speaking, the non-MTS sector can be broadly parted in two clusters: (i) Make-To-Order companies, where most or all operations to manufacture an end item are only performed after a customer order has been received and (ii) Engineer-To-Order companies, where products are manufactured to meet a specific customer's needs and require unique engineering, or at least a significant and specific customisation. Within both these clusters, several lean tools can be applied.
机译:浪费识别和删除已成为实现竞争力和在现代制造环境中生存的关键问题。为了实现这一目标,已经提出了几种制造范式。在这些范式中,精益产量增加了重要性,现在它被认为是最有影响力的。精益的概念基于价值和废物的二分法,其主要目标是通过重点关注连续的废物消除过程,以更好的方式满足客户的期望。虽然精益起源于低品质 - 大批量制造公司,但它也经常在其他背景下应用,特别是在非制造股份领域,其应用尤其具有挑战性。实际上,这些制造环境的特征在于高水平的可变性,并且它们的性能取决于几个相互关联的参数。在这种情况下,它被广泛认识到傻瓜证明???方式可用于实施精益原则,因为必须正确重新解释,以满足行业的特定要求,在那里需要应用。一般来说,非MTS扇区可以广泛分配在两个集群中:(i)秩序公司,其中大多数或所有用于制造结束项目的操作只在收到客户订单和(ii)之后执行制造产品的工程订购公司,以满足特定的客户需求,需要独特的工程,或者至少是一个重要的和特定的定制。在这两个集群中,可以应用几种精益工具。

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