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NUMERICAL SIMULATION OF TRANSFER PROCESS IN IMPERIAL SMELTING FURNACE

机译:帝国熔炼炉传热过程的数值模拟

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The mathematical models, which describe the transfer process in Imperial Smelting Furnace (ISF) of Pb-Zn, were established by means of the rules of metallurgical reaction engineering, mass and energy conservation. These models took into account 4 important chemical reactions, heat and mass transfer between gas and solid. The solid particles were treated as porous media when the diffusion of the gas was calculated. The main parameters, such as temperature, the mass of every species, etc, were measured for an operating ISF, and were used as boundary conditions. Based on the Fortran program language, the code to solve the corresponding govern equations was developed, and thermal processes in the furnace were numerically simulated. The results show that the maximum temperature is about 1870K, which is around lm from the inlet of primary air. The temperature of gas from the top of burden is about 1300K, which is lower than that in the similar furnace. So, it is necessary to take some means to decrease the heat loss from the wall of ISF. A lot of CO exists in the flue gas, which can be used as fuel of boiler or combustion equipment. Based on the mass flow rate and temperature distribution of gas and burden in ISF, the height of five zones, i.e. preheating zone, PbO reduction zone, ZnO reduction zone, coke gasification zone and coke combustion zone, are respectively 2.0m, 0.6m, 3.8m, 4.0m and 2.5m The predicted results by the model are accordant with the measured values in an operating ISF.
机译:通过冶金反应工程,质量和节能的规则建立了PB-ZN帝国冶炼炉(ISF)中的传输过程的数学模型。这些模型考虑了4个重要的化学反应,气体和固体之间的热量和传质。当计算气体的扩散时,固体颗粒被处理为多孔介质。测量用于操作ISF的温度,每种物质的温度,质量的主要参数,并用作边界条件。基于FORTRAN程序语言,开发了用于解决相应的控制方程的代码,并且在数值模拟炉中的热处理。结果表明,最高温度约为1870K,从初级空气的入口处围绕LM。来自负荷顶部的气体温度约为1300k,低于类似炉中的气体。因此,有必要采取一些方法来减少ISF壁的热量损失。烟道气中存在许多CO,可用作锅炉或燃烧设备的燃料。基于气体的质量流量和温度分布和ISF的负担,五区的高度,即预热区,PBO还原区,ZnO还原区,焦炭气化区和焦炭燃烧区分别为2.0米,0.6米, 3.8M,4.0M和2.5M模型的预测结果与操作ISF中的测量值致意。

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