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Effect of shot peening on the residual stress and mechanical behaviour of low-temperature and high-temperature annealed martensitic gear steel 18CrNiMo7-6

机译:喷丸处理对低温和高温退火马氏体齿轮钢18CrNiMo7-6的残余应力和力学性能的影响

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A martensitic gear steel (18CrNiMo7-6) was annealed at 180 °C for 2h and at ~ 750 °C for lh to design two different starting microstructures for shot peening. One maintains the original as-transformed martensite while the other contains irregular-shaped sorbite together with ferrite. These two materials were shot peened using two different peening conditions. The softer sorbite + ferrite microstructure was shot peened using 0.6 mm conditioned cut steel shots at an average speed of 25 m/s in a conventional shot peening machine, while the harder tempered martensite steel was shot peened using 1.5 mm steel shots at a speed of 50 m/s in an in-house developed shot peening machine. The shot speeds in the conventional shot peening machine were measured using an in-house lidar set-up. The microstructure of each sample was characterized by optical and scanning electron microscopy, and the mechanical properties examined by microhardness and tensile testing. The residual stresses were measured using an Xstress 3000 G2R diffractometer equipped with a Cr Ka x-ray source. The correspondence between the residual stress profile and the gradient structure produced by shot peening, and the relationship between the microstructure and strength, are analyzed and discussed.
机译:马氏体齿轮钢(18CrNiMo7-6)在180°C退火2h,在〜750°C退火1h,以设计两种不同的喷丸强化起始组织。一种保持原始的相变马氏体,而另一种则包含不规则形状的索氏体和铁素体。使用两种不同的喷丸条件对这两种材料进行喷丸处理。在传统的喷丸处理机中,以0.6 m的条件切削钢喷丸以平均速度25 m / s喷丸处理较软的索氏体+铁素体显微组织,而使用1.5毫米的钢喷丸以1.5 km / s的平均喷丸速度对回火较硬的马氏体钢进行喷丸处理。在内部开发的喷丸机中以50 m / s的速度运行。使用内部激光雷达装置测量常规喷丸处理机中的喷丸速度。通过光学和扫描电子显微镜表征每个样品的微观结构,并通过显微硬度和拉伸测试来检验机械性能。使用配备有Cr Ka X射线源的Xstress 3000 G2R衍射仪测量残余应力。分析并讨论了喷丸过程中残余应力轮廓与梯度结构之间的对应关系,以及微观结构与强度之间的关系。

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