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Machining Deformation Control and Compensation Using Whole Mirror Milling Method for Tank Thin-Walled Parts

机译:用整体镜面铣削方法加工变形控制和补偿坦克薄壁零件

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The thin-walled parts of the tank are widely used in aerospace filed and the accuracy is the basis requirement for ensuring the usability. Due to the low rigidity of the thin-walled parts, the milling force becomes a major factor for the machining deformation. Based on analysis the relationship between feed speed and the length of the cutting arc, the feed speed optimization method is proposed to reduce the machining deformation. To reduce the machining deformation the optimal machining path is put forward which is base the finite element analysis results on the rigidity distribution law of the parts. At the same time, an efficient compensation method based on laser measurement is proposed. Through machining the aluminium alloy 2219 thin-walled tank parts as an example, experimental results indicate that the effectiveness of the proposed control method in machining process. This research provides an effective approach to reduce the machining deformation for the tank thin-walled parts.
机译:罐的薄壁部分广泛用于航空航天,精度是确保可用性的基础要求。由于薄壁部分的低刚性,铣削力成为加工变形的主要因素。基于分析进给速度与切割弧长之间的关系,提出了进料速度优化方法,以减少加工变形。为了减少加工变形,提出了最佳加工路径,这是基础的有限元分析结果对零件的刚性分布规律。同时,提出了一种基于激光测量的有效补偿方法。通过加工铝合金2219薄壁罐零件作为示例,实验结果表明提出的控制方法在加工过程中的有效性。本研究提供了一种有效的方法,可以减少罐薄壁部件的加工变形。

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