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Ultra-Precision Machining of Tungsten-Based Alloys Using the Cutting-Burnishing Method with Alumina Ceramic Tools

机译:氧化铝陶瓷刀具切削抛光的钨基合金超精密加工

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摘要

The present paper proposes a new method of ultra-precision machining-the cutting-burnishing method, which maximizes the burnishing effect between the cutting tool and the workpiece during a cutting process. This method reduces production cost by using inexpensive cutting tool materials and machining at a high material removal rate. Based on this method, turning experiments have been performed using workpieces of tungsten-based alloys 50 mm in diameter and 10 mm in thickness. The highest quality surface, of surface roughness Rz equal to 0.13 μm, was achieved using an alumina ceramic cutting tool on a CNC lathe under the following cutting conditions: undeformed chip thickness 5 |im, feed rate 10 urn/rev and cutting speed 9.4 m/min.
机译:提出了一种超精密加工的新方法,即切削抛光方法,该方法可在切削过程中最大程度地提高切削刀具与工件之间的抛光效果。该方法通过使用廉价的切削工具材料并以高材料去除率进行机加工来降低生产成本。基于这种方法,已经使用直径为50 mm,厚度为10 mm的钨基合金工件进行了车削实验。在以下切削条件下,使用氧化铝陶瓷切削刀具在CNC车床上获得质量最高的表面粗糙度Rz等于0.13μm:未变形的切屑厚度5 | im,进给速度10 urn / rev,切削速度9.4 m /分钟。

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