首页> 外文会议>International Conference on Computer Technology in Welding and Manufacturing >NUMERICAL STUDY OF FORMATION OF LAMELLAR CRACKS IN WELDING OF SHELLS OF MANHOLES INTO BODY OF RESERVOIR RVS 75,000 m~3 IN TOWN OF BRODY
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NUMERICAL STUDY OF FORMATION OF LAMELLAR CRACKS IN WELDING OF SHELLS OF MANHOLES INTO BODY OF RESERVOIR RVS 75,000 m~3 IN TOWN OF BRODY

机译:在Brody镇储层体内壳体焊接壳体焊接壳体裂缝中的数值研究75,000m〜3

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Lamellar failures in state-of-the-art welded structures is rather rare phenomenon, although as far back as 40-50 years ago such defects in thick-wall structures in the area of tee, and especially cruciform joints occurred rather frequently. Substantial studies carried out in 1970-1980s of the previous century enabled establishment of more strict requirements to thick-wall steel rolled stock in regard to the content of impurities (in particular sulfur) and ductility of the material in z-direction, which enabled successful overcoming of the problem of lamellar failures in structures made of these materials. Nevertheless, it is difficult to completely exclude occurrence of lamellar defects, that's why it is necessary to take this threat into account. It should be mentioned that in a number of cases an attempt is made to place responsibility for technological or design miscalculations on insufficiently high resistance of the material to formation of mentioned defects. From this viewpoint the considered case of welding of shells of manholes from steel 09G2S 16 mm thick into body of the reservoir RVS 75,000 m~3 in town of Brody is rather indicative. This steel, the content of sulfur in which is ~0.045%, has reduced resistance to lamellar failure (KCV = 28 J/cm~2 and δ_c = 0.02 cm in Z-direction at KCV = = 134 J/cm~2 and δ_c = 0.024 cm in plain of the sheet), that's why observed during hydrostatic tests of the reservoir leakiness of welded joints, by which the shells of the manholes were welded to the reservoir wall using cover plates, was connected with lamellar defects in the shell. Carried out numerical study of stressed state (residual welding stresses, and total stresses allowing for stresses from the test pressure) showed that at considered thicknesses and radii of curvature in structures of protection manholes risk of occurrence of lamellar failures is very low. Change of the welded joint design made it possible to avoid leakiness in welded joints during hydraulic tests and confirmed results of numerical estimations, which showed rather low risk of lamellar failure occurrence in the considered welded assembly.
机译:最先进的焊接结构中的层状故障是相当罕见的现象,尽管在40-50年前,在T恤面积的厚壁结构中的这种缺陷,特别是坩埚接头相当频繁。在前世纪1970年至1980年代进行了大量研究,使得对厚壁钢轧制股票的含量(特别是硫)和Z方向上的材料的延展性的含量来实现更严格的要求,这使得能够成功克服这些材料制成的结构中的层状故障问题。然而,难以完全排除层状缺陷的发生,这就是为什么有必要考虑这种威胁。应该提到的是,在许多情况下,试图对技术或设计误差的责任施加责任,以对材料的不充分的高性能形成提到的缺陷。从这个观点来看,从钢钢09g2s钢焊接焊接的焊接案例在Brody镇中的储存器RVS的体内75,000 m〜3的体内相当指示。该钢,硫的含量为约〜0.045%,对层状衰竭(Kcv = 28J / cm〜2和Δ_c在Z方向上的Δ_c= 0.02cm处的抗性= = 134J / cm〜2和Δ_c = 0.024厘米的薄片),这就是在焊接接头的储层泄漏的静液压试验期间观察到的原因,使用盖板焊接到储存器壁上的壳体的壳体,与壳体中的层状缺陷连接。对压力状态(残留焊接应力和允许来自测试压力的应力的总胁迫进行了数值研究表明,在保护人孔的结构的厚度和曲率下的曲率下,所述层状故障发生的风险非常低。焊接的关节设计的变化使得在液压试验期间避免焊接接头中的泄漏,并确认了数值估计的结果,这在被认为的焊接组件中显示出相当较低的板状失效风险。

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