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SEALING PERFORMANCE OF PIPE FLANGE CONNECTIONS WITH SHAPE MEMORY ALLOY GASKETS UNDER INTERNAL PRESSURE

机译:内压下带形状记忆合金垫片的法兰连接的密封性能

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Due to the long-term durability and the excellent resistance to aging degradation, metal gaskets are expected to give a longer life compared to conventional polymer gaskets. However, the nature of high elastic modulus of the metal reduces the sealing performance at interface. On the other hand, shape memory alloys (SMA) like nickel - titanium (Ni-Ti) alloy have a super elasticity and an excellent deformation capability with relatively low elastic modulus as a metal. Therefore, Ni-Ti SMA is expected to show an excellent performance as a gasket. In order to evaluate the applicability of Ni-Ti SMA to gasket, experimental and numerical analysis were conducted in this study. As an experimental evaluation, the new gasket constants and the tightness parameter proposed by PVRC (Pressure Vessel Research Council) were measured by the leakage tests. The constants and the tightness parameter of Ni-Ti SMA gasket were superior to those of aluminum gasket. The numerical analysis revealed that the clamping temperature highly affected on the performance of Ni-Ti SMA gasket because the stress-strain behavior of Ni-Ti SMA strongly depended on the temperature. Since the Ni-Ti SMA has a softer phase at low temperature, e.g. less than 11°C (As point), the flange connection initially clamped at low temperature showed a higher sealing performance. In addition, the heat cycle test with the cycle of the initial clamp temperature (0 or 20°C) to 40°C also suggested that the lower clamp temperature yielded a higher contact force due to the thermal expansion effect.
机译:由于长期的耐用性和出色的抗老化性能,与传统的聚合物垫片相比,金属垫片的使用寿命更长。然而,金属的高弹性模量的性质降低了界面处的密封性能。另一方面,诸如镍-钛(Ni-Ti)合金的形状记忆合金(SMA)具有超弹性和优异的变形能力,并且作为金属具有相对较低的弹性模量。因此,预期Ni-Ti SMA作为垫圈表现出优异的性能。为了评估Ni-Ti SMA在垫片中的适用性,本研究进行了实验和数值分析。作为实验评估,通过泄漏测试测量了PVRC(压力容器研究委员会)提出的新垫片常数和密封性参数。 Ni-Ti SMA垫片的常数和密封性参数优于铝垫片。数值分析表明,夹持温度对Ni-Ti SMA垫片的性能影响很大,因为Ni-Ti SMA的应力-应变行为与温度密切相关。由于Ni-Ti SMA在低温下具有较软的相,例如低于11°C(作为点)时,最初在低温下夹紧的法兰连接件显示出更高的密封性能。此外,以初始夹紧温度(0或20°C)至40°C的循环进行的热循环测试还表明,由于热膨胀效应,较低的夹紧温度会产生较高的接触力。

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