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Analysis of the friction and wear behavior of hot work tool scale: application to the hot rolling process

机译:热作工具秤的摩擦磨损行为分析:在热轧工艺中的应用

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In hot forming processes, the interface tool/product is important for the quality of the finished product. In hot rolling, the scale formed on the roll material plays an essential role. As soon as the contact oxide-oxide is established between the roll and the slab, friction allows the process to start. However, the oxide scale will continue to grow under the cyclic action of hot contacts and water cooling and will be subjected to thermo-mechanical stresses. Beyond a certain critical thickness, the oxidized surface layer of the cylinders has not sufficient mechanical strength to withstand the shear stresses. The wear and friction behavior of the oxides appearing on the surface of the hot working rolls is not well known. The influence of these oxides on the friction and, consequently, the quality of the products of finishing mills, seems very significant. So, in this study, we investigate the evolution of the friction coefficient and the wear, according to the growth, the nature and the thickness of the formed scale. We use a high temperature pin on disc tribometer. The pin consists of material "rolls" while the disc consists of the slab. The pin is instrumented with thermocouples in order to couple the friction coefficient measurements with the thermal gradient in the pin and the surface temperature and the formed oxides. Then, the characterization of the surfaces is done by scanning electronic microscopy (SEM) and EDS analyses. We use the method of sin~2 Ψ to evaluate residual stresses of oxide and correlate these data with shear stress behavior.
机译:在热成型过程中,界面工具/产品对于最终产品的质量很重要。在热轧中,在轧材上形成的氧化皮起着至关重要的作用。一旦在辊和板坯之间建立了接触氧化物,就可以开始摩擦。但是,氧化皮会在热接触和水冷的循环作用下继续增长,并承受热机械应力。超过一定的临界厚度,圆柱体的氧化表面层没有足够的机械强度来承受剪切应力。在热加工辊表面上出现的氧化物的磨损和摩擦行为尚不为人所知。这些氧化物对摩擦的影响以及因此对精轧机产品质量的影响似乎非常重要。因此,在这项研究中,我们根据形成的氧化皮的生长,性质和厚度研究了摩擦系数和磨损的演变。我们在圆盘摩擦计上使用高温引脚。销钉由材料“卷”组成,而圆盘由平板组成。销钉装有热电偶,以便将摩擦系数测量值与销钉中的热梯度以及表面温度和所形成的氧化物耦合在一起。然后,通过扫描电子显微镜(SEM)和EDS分析完成表面的表征。我们使用sin〜2Ψ方法评估氧化物的残余应力,并将这些数据与剪切应力行为相关联。

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