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The effect of tool rotation on regenerative chatter in line boring

机译:刀具旋转对镗孔再生颤动的影响

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Line boring uses a rotational boring bar such that the cutting forces rotate and are repetitive. This is quite different from turning, or boring with stationary boring bars, in which the force directions are fixed. Although the subject of chatter anaysis of rotating tools has been extensively studied in milling, the cutting forces are tyically intermittent, and the methods used are either analytical approximate or via time domain silulation. This paper will use an analytical method for chatter analysis of line boring, which can also be applied to other full-immersion machining processes with a rotating tool. The anaytical results show that the stability lobes for boring with a rotating boring bar are quite different than those for boring with a stationary boring bar, and an explanation is given. Furthermore, results and a qualitative explanation are given to show the discrepancy in stability between the exact and approximate solutions, especially at low spindle speeds. The importance of the results is to provide stability lobers for line boring to help select chatter-free cutting conditions.
机译:线镗使用旋转镗杆,使切削力旋转并重复。这与车削或用固定镗杆镗孔不同,在固定镗杆中,力的方向是固定的。尽管在铣削中对旋转工具颤振分析的主题进行了广泛研究,但切削力通常是断续的,并且所使用的方法要么是解析近似方法,要么是通过时域时空分析法。本文将使用一种分析方法来进行直线镗孔的颤振分析,该方法也可以应用于使用旋转工具的其他全浸式加工过程。分析结果表明,用旋转镗杆镗孔的稳定性与使用固定镗杆镗孔的稳定性不同,并给出了解释。此外,给出了结果和定性解释,以显示精确解和近似解之间的稳定性差异,尤其是在低主轴转速下。结果的重要性在于为线路钻孔提供稳定性凸角,以帮助选择无颤动的切削条件。

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