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PHYSICAL MODELING OF MELT FLOW IN CONTINUOUS CASTING TUNDISHES

机译:连铸中间包熔体流动的物理模拟

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Water modeling of melt flow in continuous casting tundishes has been extensively used to optimize tundish designs. Most of the water modeling studies have been carried out under isothermal conditions with water at room temperature, and have employed full as well as reduced scale models. In such modeling studies, a reduced scale model can not simultaneously satisfy the Reynolds as well as Froude similarity criteria. In this paper, the importance and validity of these criteria are discussed. On the other hand, in a tundish with heat losses and with the changing temperature of the incoming metal stream from the ladle, the melt flow in tundish may become non-isothermal. In modeling such a flow, 'Tundish Richardson number' which represents the ratio of the buoyancy to inertial forces, may be used as the similarity criteria. The Residence Time Distribution (RTD) of the fluid flowing through a tundish is normally characterized by a 'combined model'. Although this model was proposed over 20 years ago, most researchers have either used it incorrectly or made an assumption in analyzing the melt flow in tundishes. Both approaches may lead to incorrect and misleading calculations of the dead volume. The combined model has been discussed and its correct application to tundish melt flow has been outlined in this paper.
机译:连续铸造通道中熔体流动的水模型已被广泛用于优化中间包设计。大多数水模型研究都是在室温下等温条件下用水进行的,并已采用了完全模型和缩小模型。在此类建模研究中,缩小比例模型无法同时满足雷诺兹和弗洛德相似性标准。本文讨论了这些标准的重要性和有效性。另一方面,在带有热量损失的中间包和随着来自钢包的进入的金属流的温度变化的情况下,中间包中的熔体流动可能变得非等温。在对这种流动进行建模时,代表浮力与惯性力之比的'Tundish Richardson数'可用作相似性标准。流经中间包的流体的停留时间分布(RTD)通常以“组合模型”为特征。尽管此模型是在20多年前提出的,但大多数研究人员要么错误地使用了该模型,要么在分析隧道中的熔体流动时做出了假设。两种方法都可能导致死体积的错误计算和误导性计算。本文讨论了组合模型,并概述了其在中间包熔体流动中的正确应用。

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