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Genesis Pipeline Crawlers: Pigging the Unpiggable

机译:创世纪管道爬虫:固定管道

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DescriptionrnThe paper reviews the work of SIG Ltd. to deploy appropriate sensor systems for inspections in pipelines hitherto consideredrnunpiggable.rnApplicationrnMany pipelines cannot be internally inspected because of reductions/changes in ID, extreme angles, 90-degree mitre bends, TandrnY-junctions or simply having access for pigs without a recovery point. They may be empty, gas filled, without flow orrnflow in the "wrong" direction and so large sections are unpiggable.rnSIG's range of high-powered, tethered, brush-tractor crawlers are delivery systems for applications including internalrninspection, cleaning and, later, repair. The first 16" and 10" units of this game-changing technology start operations in Q3/4rn2010 but this innovative drive-system can be configured to power units from 4-6" and to 42" or beyond.rnThe brush-drive system copes with internal pipeline irregularities caused by corrosion, sedimentation and changes in ID.rnArticulated propulsion and sensor-carrying modules allow the vehicle to negotiate 90 deg bends. Only one access point isrnneeded for both insertion and recovery as crawlers can reverse.rnCrawlers are designed as internal pipeline cleaning and delivery systems with extremely high traction (5-20 tonne pull) andrnlong-range capability (4 -8 miles, depending on pipeline geometry). They operate independently of pipeline flow; with thernflow (at the vehicle's own speed), against it and also with no flow in empty pipelines.rnHigh traction power allows them to work in vertical pipelines, allowing examination of risers, and to remain stationary forrnextended periods in any attitude to monitor regions of high stress, such as pipeline touchdown points, over time.rnIntegrated operational payloads carried are designed to best address clients' requirements; multiple sensor packages canrninclude MFL, UT, electromagnetic acoustic transducers (EMAT) or other pulsed EM and acoustic systems plus optical/laserrnsystems and so reduce operational time and cost by performing several tests in one single pass.rnResultsrnFull scale field trials/operations start October/November 2010; results will be incorporated into the final paper for OTC 2011.rnSignificancernFull operational capabilities of these vehicles will be detailed in the final paper confirming their usefulness in inspectingrnhitherto unpiggable pipelines.
机译:描述rn本文回顾了SIG Ltd.的工作,以部署合适的传感器系统来检查迄今认为不可固定的管道。rn应用rn许多管道由于ID的减少/更改,极端角度,90度斜接弯头,TandrnY结或只是具有减少的/内部而无法内部检查。没有恢复点的猪的出入口。它们可能是空的,充满气体的,没有沿“错误”方向的流动或流动,因此无法固定大段。rnSIG的一系列大功率,系留式,刷式履带式履带是用于内部检查,清洁和稍后使用的输送系统。修理。这种改变游戏规则的技术的前16英寸和10英寸单元将于2010年第三季度开始运行,但是这种创新的驱动系统可以配置为从4-6英寸到42英寸甚至更高的单元供电。刷式驱动系统可以应对由于腐蚀,沉降和ID的变化而导致内部管道不规则。rn。铰接的推进和传感器承载模块使车辆能够通过90度弯道。履带板可以反向移动,因此只需要一个接入点即可进行插入和恢复.rn履带板被设计为内部管道清洁和输送系统,具有极高的牵引力(5-20​​吨牵引力)和远距离能力(4 -8英里),具体取决于管道的几何形状)。它们独立于管道流量运行;气流(以车辆自身的速度),逆流并且在空管道中也没有流动。高牵引力使它们可以在垂直管道中工作,可以检查立管,并在任何姿势下保持静止延长的时间段,以监控随着时间的流逝,诸如管道着陆点等高应力。rn所携带的集成运营有效载荷旨在最有效地满足客户的需求;多个传感器套件可包括MFL,UT,电磁声换能器(EMAT)或其他脉冲EM和声学系统以及光学/激光系统,因此可通过一次通过多次测试来减少运行时间和成本。rn结果rn大规模现场试验/运行将从10月开始/ 2010年11月;结果将被纳入2011年OTC的最终文件中。重要性在最终文件中将详细介绍这些车辆的全部运行能力,从而确认其在检查无法固定的管道中的有用性。

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