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Microstructure and Wear Behaviors of WC/Ni60 Particle reinforced Composite Coatings by Laser Micro-cladding

机译:激光微熔覆WC / Ni60颗粒增强复合涂层的组织和磨损行为

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摘要

In order to improve service life, WC particles reinforced Ni60-base composite coatings were fabricated by laser micro-cladding technology on Q235 Inner cylinder surface. The microstructures and phases of the coating were observed and analyzed by scanning electron microscopy(SEM), X-Ray diffraction (XRD)and energy dispersive spectrometer(EDS). The cross-section micro-hardness of the cladding layer measured by Vickers hardness tester, and the abrasion performance of the coatings characterized through the friction and wear experiments. The results show that the phase of the laser cladding coatings is mainly composed of carbides and y-(Ni, Cr, Fe) solid solution. The WC particles melted partially and precipitated in the middle-upper of the coatings and precipitated fine dendrites; some WC particles were cracked or broken in the bottom of the coatings. The average micro-hardness value of the coating is 896HV0.2, which is 5. 74 times higher than that of the substrate. Under the effect of solution strengthening, diffusion eutectic aggrandizement, hard phase strengthening and fine-crystal strengthening,the weight loss of the coatings decreased obviously. Compared with the substrate, the weight loss of modified layer is only about 0. 2 times under the same condition. The wear behaviors of the laser clad composite coatings are improved significantly.
机译:为了提高使用寿命,通过激光微熔覆技术在Q235内筒表面上制备了WC颗粒增强的Ni60基复合涂层。通过扫描电子显微镜(SEM),X射线衍射(XRD)和能谱仪(EDS)对涂层的微观结构和相进行了观察和分析。用维氏硬度计测量包层的横截面显微硬度,并通过摩擦和磨损实验表征涂层的耐磨性能。结果表明,激光熔覆层的相主要由碳化物和γ-(Ni,Cr,Fe)固溶体组成。 WC颗粒部分熔化并在涂层的中上部沉淀,并沉淀出细小的树枝状晶体。某些WC颗粒在涂层底部破裂或破裂。涂层的平均显微硬度值为896HV0.2,比底材的平均显微硬度高5到74倍。在固溶强化,扩散共晶强化,硬相强化和细晶强化的作用下,涂层的失重明显减少。与基材相比,在相同条件下,改性层的重量损失仅为约0.2倍。激光熔覆复合涂层的磨损性能得到显着改善。

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