A method for manufacturing a sintered anisotropic rare earth - iron - boron - magnet with the aid of band similar shavings from a rare earth - - - iron boron alloy.

摘要

In a method for producing a rare earth metal-iron-boron (R-Fe- B) anisotropic sintered magnet from R-Fe-B alloy ribbon-like flakes, each flake is formed with a thickness of about 20-500 &mgr;m and contains R. sub. 2 Fe.sub.14 B crystal grains dispersed in the flake with an average grain size of 10 &mgr;m or less. The flakes are ground into a powder having an average particle size less than the thickness value of the flake. The powder is magnetically aligned and compacted into a compact body which is then sintered. Thus, the anisotropic sintered magnet is obtained with a high energy product and a high anti-corrosion property. The ribbon-like flakes are prepared by the continuous splat-quenching method. Alternatively, the flakes can be prepared by spraying the molten R-Fe-B alloy in a form of particles and cooling the particles on a cooling plate into flat small pieces.