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Light weight fatigue resistant railcar bogie sideframe

机译:轻型抗疲劳轨道车转向架侧架

摘要

The sideframe (20) of a railway car bogie is constructed such that basic overall sideframe appearance is maintained, but the actual construction results in a more efficient use of the materials as a means of reducing the sideframe weight. This means that material is used according to how the stresses are encountered by the sideframe, dictating that the sideframe midsection is structurally heavier than the sideframe ends. Maximization of this construction is provided by shaping the entire sideframe into a solid, unitary cross-sectional I-beam shape. A solid top flange (30) of the I-beam corresponds to the typical top compression member while the solid bottom flange (40) corresponds to the typical bottom compression member. The solid vertical web (50), which interconnects the top and bottom flanges is a typical thereby allowing the web to absorb forces which would normally have to be absorbed by either top or bottom member. This feature allows the sideframe to be lighter, yet structurally stronger because the top and bottom members can now be cast dimensionally smaller. To take advantage of the weight savings even further, the I-beam shape has a structurally tapering thickness from the midsection to the ends and this corresponds to the loading experienced by the sideframe. The open, I-beam exterior allows for easier and more reliable inspection, as well as improved casting quality due to a substantial reduction in casting core usage.
机译:铁路机车转向架的侧架(20)的构造使得基本的侧架总体外观得以保持,但实际的构造导致材料的使用效率更高,从而减轻了侧架的重量。这意味着根据侧架承受应力的方式使用材料,表明侧架的中间部分在结构上比侧架端部重。通过将整个侧架成型为实心的整体截面工字梁形状,可以最大程度地提高此构造。工字梁的实心顶部凸缘(30)对应于典型的顶部压缩构件,而实心底部凸缘(40)对应于典型的底部压缩构件。互连顶部和底部凸缘的实心垂直腹板(50)是典型的,从而允许腹板吸收通常必须由顶部或底部构件吸收的力。此功能使侧架更轻巧,但在结构上更坚固,因为现在可以将顶部和底部构件的尺寸缩小。为了进一步减轻重量,工字梁的形状从中部到端部在结构上逐渐变细,这对应于侧架承受的载荷。由于大大减少了铸芯的使用,开放式工字梁的外观使检查更加轻松可靠,并提高了铸件质量。

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