Protecting carbon steel from corrosion with nonconducting poly(aniline)

摘要

Carbon steel substrates are protected from corrosive environments by a coating of nonconductive poly(aniline) which has been chemically prepared and cast onto the substrate from solution. The coating can also include other polymers which are miscible with the poly(aniline) but do not protonate it so as to make it conductive. Such polymers can include polyimides, epoxies, and urethane linked diisocyanates, among others. In these blends, a weight composition of at least 5% poly(aniline) to the other polymer is preferred. Overall, the nonconductive form of polyaniline has been found to be more effective in this service than the conductive form. Air oxidation of the poly(aniline) coating before exposure to a corrosive environment enhances the benefits.