Close-coupled atomization systems and methods employing axisymmetric fluid flow and non-axisymmetric melt guide tube exit orifice configuration have demonstrated superior efficiency in the production of fine superalloy powder, such as, for example, nickel base superalloys compared to conventional close-coupled atomization utilizing an axisymmetric annular gas orifice and an axisymmetric guide melt guide tube exit orifice configuration.
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