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Sheet magnet having microcrystalline structure and method of manufacturing the same, and method of manufacturing isotropic permanent magnet powder
Sheet magnet having microcrystalline structure and method of manufacturing the same, and method of manufacturing isotropic permanent magnet powder
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机译:具有微晶结构的片状磁体及其制造方法和各向同性永磁体粉末的制造方法
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摘要
An object of this invention is to provide a thin-film magnet having a residual magnetic flux density Br of not less than 10 kG, a cost performance equal to that of a hard ferrite magnet, and a thickness of 70-300 &mgr;m contributing to the miniaturization and thinning of a magnetic circuit, and a method of manufacturing the same. When a molten alloy of a predetermined structure having a small content of a rare earth element is subjected to continuous casting using a cooling roll in an inert gas atmosphere with reduced pressures of not more than 30 kPa at a predetermined peripheral speed of the roll, it turns into a crystalline structure substantially not less than 90% of which comprises a Fe3B type compound and a compound phase having &agr; —Fe and Nd2Fe14B type crystalline structures compatible with the former. A continuous thin-film magnet of 70-300 &mgr;m in thickness comprising a microcrystalline structure of 10-50 nm in average crystal grain diameter having magnetic characteristics of iHc≧2 kOe, Br≧10 kG and practically usable as a permanent magnet can be obtained. A thin-film magnet which has heretofore been difficult to be industrially produced can be mass-produced at a low price by a simple method.
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