Crimp dies, crimping tools and a process for crimping and pre-crimping an electrical connector

摘要

An electrical connector crimping die comprises a first section for removably connecting the die to an electrical connector compression tool. A second section of the die, which is connected to the first section, is provided for crimping a connector. The second section comprises a generally concave crimp projection of a given height which defines a primary crimp surface and at least one concave shaped secondary pre-crimp surface. The secondary pre-crimp surface is recessed relative to the primary crimp surface by the given height. The primary crimp surface and the secondary pre-crimp surface are arranged relative to the first section so that a major portion of a crimping force applied by the compression tool to the crimping die is applied to the primary crimp surface to crimp a first portion of the connector and so that a minor portion of the crimping force is applied to the secondary pre-crimp surface to pre-crimp a second portion of the connector. A hydraulic crimping tool employs such a crimping die. A process comprises using such a tool and die to crimp and pre-crimp an electrical connector.