Systems and methods for estimating exposure temperatures and remaining operational life of high temperature components

摘要

Non-destructive systems and methods for temperature measurements are described so that the remaining operational life and accumulated damage of high temperature gas turbine components can be assessed. Alloy-based witness coupons and diffusion couple witness coupons are attached to, or directly applied onto, high temperature components so that they experience the same high temperature operation and shut down as the components themselves. The witness coupons are later removed from the components and analyzed, or are analyzed on the component, to determine the change to their microstructure, metallurgy, and/or diffusion characteristics. Since the time each component spends in operation is known, the operating temperatures of the components can be back-calculated from the microstructural, metallurgical, and/or diffusion characteristic changes of the witness coupons. Therefrom, the remaining operational life of the component can be assessed, as can the accumulated damage to the component.