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METHOD OF THERMAL ANTIFLOCCULATIVE TREATMENT OF FORGINGS

机译:热锻件的锻件热处理方法

摘要

FIELD: metallurgy.;SUBSTANCE: the invention is pertaining to metallurgy, in particular, to a method of antiflocculative thermal treatment of the large-sized items including forgings made out of carbonaceous, low-alloyed and intermediate-alloyed steels. A problem for solution of which the invention is directed to is reduction of duration of the thermal treatment at the expense of taking into account of the actual contents of hydrogen in an initial metal and a diameter of a forging. For the solution of the problem in view they realize heating of forgings in a furnace after forging up to the temperature of 660... 700°C, keeping the under this temperature with consequent cooling to the temperature of 240... 260°C. At that preliminary before the forging heating in the furnace they are chilled in the open air to the temperature of 250 - 350°C, and duration of their heating in the furnace depends on a diameter of a forging at the initial contents of hydrogen in the metal. Then cooling of the forging is conducted with a speed of 5... 20°C/hour. Duration of the forgings staying in the furnace makes 5 - 7 minutes per 1 mm of a forging diameter at the initial contents of hydrogen equal to 0.00035...0.00050 % (3.5...5 cm3 / 100 g). At that duration of a forging holding in the furnace reduce by 0.35 minutes per 1 mm of a forging diameter at reduction of the initial contents of hydrogen in the metal by 0.00001 %. At treatment of the intermediate-alloyed and the high-alloyed structural steels the forgings duration in the furnace is conducted with an intermediate super-cooling to the temperature of 200... 300°C in the midpoint of the duration. At that the cooling rate is not regulated, and the duration makes 7...9 minutes per 1 mm of a forging diameter at the initial contents of hydrogen in metal of 0.00035...0.00050 % (3.5...5 cm3 / 100 g) and reduce by 0.45 minutes per 1 mm of a forging diameter at reduction of the contents of initial hydrogen in the metal by 0.00001 %. The method thermal antifloculative treatment of forgings with a change of their duration of staying in the furnace depending on a diameter and the initial contents of hydrogen in the metal allows, not worsening of the forgings quality to significantly reduce duration antifloculative treatment at the expense of optimization of time of treatment depending on a diameter of a forging and the actual contents of hydrogen in the metal. It will allow to increase productivity of the thermal-treating furnaces and to reduce fuel consumption for the heat treatment of a unit of production.;EFFECT: the invention allows to significantly reduce duration pf the thermal antifloculative treatment of forgings without worsening of their quality, to increase the thermal-treating furnaces productivity, to reduce fuel consumption per a unit of production.;6 cl, 1 tbl, 2 ex
机译:技术领域本发明涉及冶金学,尤其涉及一种对包括碳质,低合金和中合金钢的锻件在内的大型物品进行抗絮凝热处理的方法。本发明针对的解决方案的一个问题是减少热处理的持续时间,其代价是要考虑到初始金属中氢的实际含量和锻件的直径。为了解决该问题,他们实现了在锻造后将炉中的锻件加热到660 ... 700°C的温度,将其保持在该温度下,随后冷却到240 ... 2600°C的温度。 。在炉中进行锻造加热之前的那个初步阶段,将它们在露天中冷却至250-350℃的温度,并且在炉中进行加热的持续时间取决于锻造的直径,而铸件中氢的初始含量为金属。然后以5 ... 20℃/小时的速度进行锻件的冷却。在氢的初始含量等于0.00035 ... 0.00050%(3.5 ... 5 cm 3 /时,每1毫米锻件直径内,锻件在炉中停留的时间为5-7分钟100克)。在此期间,在金属中氢的初始含量减少0.00001%的同时,每1毫米锻造直径的炉中锻件保持时间减少0.35分钟。在对中合金和高合金结构钢进行处理时,在炉膛中的锻件工期是在工期的中点进行中间过冷至200 ... 300℃的温度进行的。在这种情况下,冷却速度不受控制,在金属中氢的初始含量为0.00035 ... 0.00050%(3.5 ... 5 cm 3 / 100 g),且金属中的初始氢含量减少0.00001%,则每1毫米锻造直径减少0.45分钟。通过对锻件的停留时间根据直径和金属中氢的初始含量的变化而改变的锻件热抗絮凝处理方法,不会使锻件质量变差,从而显着减少了持续时间的抗絮凝处理,但以优化为代价处理时间的长短取决于锻件的直径和金属中氢的实际含量。它将提高热处理炉的生产率并减少用于生产单位热处理的燃料消耗。效果:本发明可以显着减少锻件的抗熔凝处理的持续时间,而不会降低其质量,提高热处理炉的生产率,降低每单位生产的燃料消耗。; 6 cl,1 tbl,2 ex

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