A MELT CASTING PROCESS FOR CASTING A MULTILAYERED TOILET BAR

摘要

A melt casting process for making a multi-layered toilet bar, comprising the steps of: positioning at least one removable, formed divider along a plane perpendicular to the plane formed by the x and y-axis of the bar in a unitary mold having a cavity, to form at least two cavities; pouring a first molten cleansing material into a first cavity defined by the mold and the at least one removable divider; cooling the first molten cleansing material until it is hardened; removing the at least one divider from the mold; pouring a second molten cleansing material into a second mold cavity defined by the hardened first cleansing material and the mold; cooling the second molten cleansing material until it is hardened; and ejecting a hardened multi-layered toilet bar casting from the mold.