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VIBRATION-ELECTRIC ARC WELDING METHOD AT FEEDING ELECTRODE WIRE AND APPARATUS FOR FEEDING ELECTRODE WIRE

机译:送丝电极的振动电弧焊接方法及送丝电极装置

摘要

FIELD: vibration-electric arc welding processes and equipment at feeding electrode wire, possibly in motor and ship building industry branches, at oil and gas production, tool making industry branch.;SUBSTANCE: method comprises steps of continuously feeding electrode wire and imparting to it in addition reciprocation motion of different amplitude. Reciprocation motion of electrode wire end is provided by means of crank-connecting rod mechanism having rod of apparatus for feeding electrode wire by alternating impulses of reciprocation motion. Said rod is mounted on free end of connecting rod; it has opening for clamping wire and it is normal relative to axis of duct for feeding wire. Welding process is realized at burning electric arc cyclically excited due to electrode wire and part short circuiting occurred by action of dynamic force when oscillation amplitude of electrode wire end is maximal. Drops of melt electrode wire are transferred by action of dynamic force between time moments of short circuiting when oscillation amplitude of electrode wire end is minimal. Oscillation amplitude of electrode wire end is determined according to crank radius, angular velocity of crank rotation and length of connecting rod with use of expression at and where S - length of duct for feeding wire; L - distance between rotation axis of crank and slide; b - motion value of slide relative to axis of duct for feeding electrode wire or wire bending value; R - crank radius; ω - angular velocity of crank rotation; t - time; m - length of connecting rod; p - length of rod; Loa - distance between rotation axis of crank and axis of duct for feeding wire.;EFFECT: improved quality of welding.;2 cl, 4 dwg
机译:领域:振动电弧焊接工艺和设备的送丝,可能在汽车和造船业分支机构,石油和天然气生产,工具制造行业的分支;实质:该方法包括连续送进并赋予电极丝的步骤另外还有不同幅度的往复运动。电极丝端部的往复运动是通过曲柄连杆机构来实现的,该曲柄连杆机构具有通过交替的往复运动的脉冲来供给电极丝的装置的杆。所述杆安装在连杆的自由端。它具有用于夹紧金属丝的开口,并且相对于输送金属丝的导管轴线是垂直的。当电极线的端部振幅最大时,由于电极线而周期性地燃烧电弧而产生电弧,从而在动态力的作用下发生部件短路,从而实现焊接。当电极丝端部的振荡幅度最小时,在短路时刻之间的动态力的作用下,熔化的电极丝的液滴被转移。根据曲柄半径,曲柄旋转角速度和连杆长度,使用表达式,he =” 6“ id =” imag00000006“ imgContent =” undefined“ imgFormat =” GIF“ wi =” 95“ />和其中S-送丝管的长度; L-曲柄旋转轴线与滑块之间的距离; b-滑动件相对于导管轴线的运动值,用于馈送电极丝或导线弯曲值; R-曲柄半径; ω -曲柄旋转的角速度;时间- m-连杆的长度; p-杆的长度; L oa -曲柄的旋转轴与送丝管的轴之间的距离。效果:提高焊接质量; 2 cl,4 dwg

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