Motor insulation fault detection method by ground leakage current detection

摘要

Motor insulation degradation is determined using circuitry to sense the common mode leakage current from the ground wire cable. In a preferred embodiment of the invention, a small current transformer detects the common mode leakage current flowing in the ground wire cable of the motor controller circuit. A single pole low pass filter generates an average leakage current signal from the sensed current. The average leakage current signal is converted to a PWM signal. A pulse generator receives the PWM signal and generates pulse signals at the rising and falling edges of the PWM signal. A pair of level shifters receive the rising edge and falling edge pulse signals and transpose those signals from a floating high voltage to a voltage referenced to ground. A pulse reconstruction circuit receives the level shifted pulse signals and reconstructs a pulse width modulated signal having a duty cycle which varies with respect to the magnitude of the common mode leakage current. This output signal is input directly to a microcontroller or a digital signal processor to calculate and determine the amount of motor insulation degradation.