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SINGLE CRYSTAL DIAMOND CUTTING TOOL FOR ULTRAPRECISION MACHINING

机译:用于超精密加工的单晶金刚石切削刀具

摘要

A mono crystalline diamond cutting tool is provided which can perform ultra precision machining on a crystalline material or a hard and brittle material with good swarf discharge and reduced cutting resistance to improve a precision of a cut surface, and has less wear or microchipping of a cutting edge and thus achieves long life. A tip (2) having a cutting edge ridge in a rounded shape at a front end is provided, and a portion of the cutting edge ridge serving at least as a cutting edge (5) is formed to have constant roundness by intersecting a first conical surface as a rake face (3) with a second conical surface as a flank (4). The cutting edge ridge is rounded with a radius of less than 100 nm, the first conical surface has a width of 1 to 5 µm, and a swarf release face (6) substantially perpendicular to a cutting direction is provided in a portion on a side of the first conical surface opposite a line of the cutting edge ridge. An intersection of the first conical surface and the swarf release face has a rounded face with a radius of 0.1 to 1.0 µm. The first conical surface has a negative rake angle of 15° to 50°.
机译:提供了一种单晶金刚石切削工具,其可以对具有良好的切屑排出和减小的切削阻力的晶体材料或硬而脆的材料进行超精密加工,从而提高了切削表面的精度,并且具有较少的切削磨损或微碎屑。边缘,从而实现长寿命。设置有在前端具有圆形的切削刃棱线的刀尖(2),并且通过与第一圆锥形相交,切削刃棱线的至少用作切削刃(5)的部分被形成为具有恒定的圆度。表面作为前刀面(3),第二圆锥形表面作为侧面(4)。切削刃脊以小于100nm的半径倒圆,第一圆锥面的宽度为1至5μm,并且在侧面的一部分中设置有基本垂直于切削方向的切屑释放面(6)。与圆锥形切削刃棱线相对的第一圆锥形表面的角θ。第一锥形表面和切屑释放面的相交处具有半径为0.1至1.0μm的倒圆面。第一锥形表面具有15°至50°的负前角。

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