首页> 外国专利> Apparatus to produce die-cast parts with arc-shaped internal- and/or external casting contour, includes permanent mold with movable arc-shaped sliding core, which forms the internal- and/or external casting contour, and rotary slide device

Apparatus to produce die-cast parts with arc-shaped internal- and/or external casting contour, includes permanent mold with movable arc-shaped sliding core, which forms the internal- and/or external casting contour, and rotary slide device

机译:用于制造具有弧形的内部和/或外部铸造轮廓的压铸件的设备,包括具有可移动的弧形滑动芯的永久模具,其形成内部和/或外部铸造轮廓,以及旋转滑动装置

摘要

The apparatus for producing die-cast parts with arc-shaped internal- and/or external casting contour, comprises a permanent mold with a movable arc-shaped sliding core (10), which forms the internal- and/or external casting contour of the die-cast part, and a rotary slide device (12), which moves the sliding core into the permanent mold in the arc-shaped path before die-casting and from the permanent mold in the arc-shaped path after die-casting. The rotary slide device is mechanically, pneumatically or hydraulically operatable core sliding- and core pulling device. The apparatus for producing die-cast parts with arc-shaped internal- and/or external casting contour, comprises a permanent mold with a movable arc-shaped sliding core (10), which forms the internal- and/or external casting contour of the die-cast part, and a rotary slide device (12), which moves the sliding core into the permanent mold in the arc-shaped path before die-casting and from the permanent mold in the arc-shaped path after die-casting. The rotary slide device is mechanically, pneumatically or hydraulically operatable core sliding- and core pulling device, and has an arc-shaped rotary slide (14) according to a type of an annular- and/or flat ring segments, where the rotary slide is bounded with the sliding core in front side and in a material-locking manner. The rotary slide device has several units, which are operatively connected with the rotary slide, so that the units exert an arc-shaped displacement movement to the rotary slide and consequently to the sliding core. The unit is a hydraulic cylinder (16), whose piston rod (18) is operatively connected with the front side of the rotary slide unbounded with the sliding core, so that the displacement movement is exerted to the rotary slide and consequently to the sliding core during rectilinear displacement of the piston rod. The rotary slide device has a stationary rotary slide guide, which is designed, so that the rotary slide is moved into the rotary guide in an arc-shaped manner when the rotary slide is pushed or pulled to the front side unbounded with the sliding core. The slide guide is formed as arc-shaped bush, in which the rotary slide is movable, where the bush has an internal cross-section adapted to the rotary slide. The hydraulic cylinder is arranged with the piston rod, so that a force is exercised on the inner surface of the rotary slide guide forming the inner radius during the displacement of the rotary slide in direction of the permanent mold and during the displacement of the rotary slide in direction of a demolding point and pulling out the rotary slide. The apparatus has unit for introducing and/or distributing lubricant e.g. oil or grease between the slide guide and the rotary slide during the production processes. The introducing and/or distributing unit pulls the rotary slide guide over the length of the outer radius lying to the inner surface, has an engaging distribution groove, which is connected with a supply channel that guides into the slide guide from outside, and comprises lubricating grooves, which are arranged to the rotary slide and radially run to the addressed mid point of the rotary slide. The units of the rotary slide device interlock the rotary slide and consequently the slide core after moving into the open or closed permanent mold and unlock the rotary slide and consequently the slide core before moving out from the open or closed permanent mold. The apparatus has a combination slide, which is designed, so that it interlocks the rotary slide together with the slide core after moving into the mold and unlocks the rotary slide together with the slide core after moving out from the mold, where the rotary slide moves together with the slide core in a final casting point. The slide core detaches from the die-cast part and the rotary slide moves together with the slide core in a pre-molding point. The combination slide is mechanically, pneumatically or hydraulically operatable, where the piston rod of the hydraulic cylinder is operatively connected with the combination slide. The rotary slide and the rotary slide guide have recesses that are designed, so that they form a common opening in the mold for receiving the combination slide after moving the slide core, where the combination slide and the opening are formed, so that the rotary slide is interlocked together with the slide core during inserting the combination slide into the opening. The rotary slide is moved together with the slide core in the final casting point and is unlocked together with the slide core during pulling the combination slide from the opening. A part of the combination slide inserted into or pulled out from the recesses of the rotary slide and the recesses have sloping planes, so that the part of the combination slide is displaced in the direction of the mold during inserting the part into the recesses and is pulled out opposite to the demolding direction of the mold during pulling out the part from the recesses. The combination slide and the opening are exactly formed to each other. The front side of the slide core unbounded with the rotary slide is connected in the casting point with a shape-giving part of the mold by pressing, so that the connection is sealed with respect to a casting material flowing under pressure. The rotary slide has edges conically pointed at its front side pointing to the mold. The mold has a corresponding notch for the rotary slide and conically pointed impact areas. A unit is provided to blow a barrier air into a gap between the rotary slide and the mold in direction to the slide core after unlocking the rotary slide together with the slide core. The rotary slide and the slide core consist of hot-working steel, where the surface of the slide core is additionally nitrated. An independent claim is included for a method for producing die-cast parts.
机译:用于制造具有弧形的内部和/或外部铸造轮廓的压铸件的设备包括具有可移动的弧形滑动芯(10)的永久模具,该永久模形成铸件的内部和/或外部的铸造轮廓。压铸部件和旋转滑动装置(12),该旋转滑动装置(12)在压铸之前将滑动模芯从弧形路径中的永久铸模移动到压铸之后的弧形路径中。旋转滑动装置是可机械地,气动地或液压地操作的芯滑动和芯拉动装置。用于制造具有弧形的内部和/或外部铸造轮廓的压铸件的设备包括具有可移动的弧形滑动芯(10)的永久模具,该永久模形成铸件的内部和/或外部的铸造轮廓。压铸部件和旋转滑动装置(12),该旋转滑动装置(12)在压铸之前将滑动模芯从弧形路径中的永久铸模移动到压铸之后的弧形路径中。旋转滑动装置是可机械地,气动地或液压地操作的芯滑动和芯拉动装置,并且具有根据环形和/或扁平环段的类型的弧形旋转滑动件(14),其中旋转滑动件是在前侧以材料锁定的方式与滑芯相连。旋转滑动装置具有多个单元,这些单元与旋转滑动件可操作地连接,使得这些单元向旋转滑动件并且因此向滑动芯施加弧形的位移运动。该单元是液压缸(16),其活塞杆(18)与旋转滑块的前侧可操作地连接,而不受滑动芯的约束,从而位移运动施加到旋转滑块上,并因此施加到滑动芯上在活塞杆直线移动时。旋转滑动装置具有固定的旋转滑动引导件,该静止的旋转滑动引导件设计成使得当旋转滑动件被推到或拉向不受滑动芯限制的前侧时,旋转滑动件以弧形的方式移动到旋转引导件中。滑动引导件形成为弧形衬套,旋转滑动件在其中可移动,其中衬套具有适合于旋转滑动件的内部横截面。液压缸布置有活塞杆,从而在旋转滑动件沿永久模具的方向移动时以及在旋转滑动件移动期间,在形成内半径的旋转滑动引导件的内表面上施加力沿脱模点方向拉出旋转滑轨。该设备具有用于引入和/或分配润滑剂的单元,例如润滑剂。在生产过程中,滑块导轨和旋转滑块之间的油脂。引入和/或分配单元在位于内表面上的外半径的整个长度上拉动旋转滑动导向器,具有接合分配槽,该分配分配槽与从外部引导进入滑动导向器的供应通道相连,并包括润滑设置在旋转滑道上并径向延伸到旋转滑道的指定中点的凹槽。旋转滑动装置的单元互锁旋转滑动装置,从而在移入打开或关闭的永久模具中之后使滑芯互锁,并在旋转阀和滑动芯从打开或关闭的永久模具中移出之前互锁。该装置具有组合滑轨,该组合滑轨的设计使其在移入模具后将旋转滑轨与滑芯一起互锁,并在从模具中移出后,将滑动滑轨与滑芯一起解锁,旋转滑轨在此处移动在最后浇铸点与滑芯一起。滑动芯从压铸件上脱离,旋转滑动件与滑动芯一起在预成型点移动。组合滑块可机械地,气动地或液压地操作,其中液压缸的活塞杆与组合滑块可操作地连接。旋转滑动件和旋转滑动件引导件具有被设计的凹部,使得它们在模具中形成用于在移动滑动芯之后容纳组合滑动件的共同开口,在该处形成了组合滑动件和开口,从而旋转滑动件在将组合滑轨插入开口期间,滑轨与滑轨芯互锁。旋转滑块在最终浇铸点与滑块芯一起移动,并在从开口中拉出组合滑块时与滑块芯一起解锁。组合滑轨的一部分插入或滑出旋转滑轨的凹口,且这些凹口具有倾斜平面因此,在将零件插入凹部的过程中,组合滑动件的零件在模具的方向上发生位移,而在从凹部中拔出零件的过程中,组合滑块的滑动方向与模具的脱模方向相反。组合滑块和开口彼此精确地形成。滑动芯的不受旋转滑块限制的前侧在铸造点通过压制与模具的赋形部分连接,从而该连接相对于在压力下流动的铸造材料密封。旋转滑块的边缘在圆锥形的前侧指向模具。模具具有用于旋转滑块和圆锥形冲击区域的相应凹口。提供了一个单元,以在与滑动芯一起解锁旋转滑动件之后,将阻挡空气沿朝向滑动芯的方向吹入旋转滑动件和模具之间的间隙中。旋转滑块和滑块芯由热加工钢组成,滑块芯的表面另外经过硝化处理。包括了用于制造压铸零件的方法的独立权利要求。

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