Continuous pultrusion of prepreg material systems is provided. A prepreg material, comprising fibers infiltrated with a partially cured resin, is introduced into a pultrusion die with a barrier layer between surfaces of the prepreg material and facing inner surfaces of the die. The prepreg material and the barrier layers are continuously pulled through the pultrusion die. The barrier layer is removed from each surface of the prepreg material after exiting the die.
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