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METHOD AND DEVICE OF WELDED JOINTS TESTING BY ACOUSTIC EMISSION DURING WELDING

机译:焊接过程中通过声发射进行焊接接头测试的方法和装置

摘要

FIELD: metal welding.; SUBSTANCE: method and device are intended for nondestructive testing of welded joints during welding by acoustic emission method. The method of acoustic emission control of the weld seal quality during welding is the registering activity and emission energy of the each cluster and setting activity limit values and signal energy limit values for welding process, after that keep acoustic signals registering and when second peak of the acoustic emission signal energy is appears and exceeds activity and cluster's signal energy limit values, this weld is rejected. The device is consists of 1…n blocks, each of which contains four channels consisting of series-connected acoustic transducer, pre-amplifier, filter, main transducer which output is connected with input of noninverted analog comparator and input of analog-digital converter of acoustic signal, and also contains analog-digital converter, operating storage, timer and multiplexer, control device, which output is connected with computer's central data processor by wire. For recording the activity of AE signal energy the main amplifier output is connected with analog signal detector, which output is connected with analog integrator of the channel; analog integrator's outputs are connected with according outputs of analogue summator, which output is connected with analog-digital converter of signal energy input, which digital output is connected with microprocessor's input.; EFFECT: increasing the reliability of control defects, decreasing the time of acoustic emission information handling, determination of the position and danger level of the weld seal during welding and cooling.;2 cl, 4 dwg
机译: FIELD:金属焊接。 SUBSTANCE:方法和设备旨在通过声发射法在焊接过程中对焊接接头进行无损检测。控制焊接过程中焊缝密封质量的声发射的方法是,每个簇的记录活性和发射能量,并为焊接过程设置活性极限值和信号能量极限值,此后保持声信号记录,并在第二声峰达到峰值时进行控制。出现声发射信号能量并超过活动和簇的信号能量极限值,该焊缝被拒绝。该设备由1…n个模块组成,每个模块包含四个通道,这些通道包括串联连接的声换能器,前置放大器,滤波器,主换能器,其输出与同相模拟比较器的输入和A / D转换器的模数转换器的输入连接。声音信号,还包含模数转换器,操作存储,计时器和多路复用器,控制设备,其输出通过电线与计算机的中央数据处理器连接。为了记录AE信号能量的活动,主放大器输出与模拟信号检测器连接,该检测器输出与通道的模拟积分器连接;模拟积分器的输出与模拟求和器的相应输出相连,输出与信号能量输入的模数转换器相连,数字输出与微处理器的输入相连。 效果:提高了控制缺陷的可靠性,减少了声发射信息处理的时间,确定了焊接和冷却过程中焊缝密封的位置和危险等级。; 2 cl,4 dwg

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