首页> 外国专利> Device for producing three-dimensional structures in layers, comprises a print head assembly, a radiation source assembly, and a heat source, where the print head assembly is positioned in a controlled manner relative to a working plane

Device for producing three-dimensional structures in layers, comprises a print head assembly, a radiation source assembly, and a heat source, where the print head assembly is positioned in a controlled manner relative to a working plane

机译:用于分层生产三维结构的设备,包括打印头组件,辐射源组件和热源,其中打印头组件相对于工作平面以受控方式定位

摘要

The device comprises a print head assembly (1), a radiation source assembly, and a heat source controllable by a control unit acting on a thermal photolinkable material layer separated on a working plane (E). The print head assembly is positioned in a controlled manner relative to a working plane, and is connected to two reservoir containers (2, 3, 4) in which liquid to paste-like photolinkable materials each having a different photosensitivity level are stored. The respective material is delivered via the print head assembly to the selected locations in the region of the working plane. The device comprises a print head assembly (1), a radiation source assembly, and a heat source controllable by a control unit acting on a thermal photolinkable material layer separated on a working plane (E). The print head assembly is positioned in a controlled manner relative to the working plane, and is connected to two reservoir containers (2, 3, 4) in which liquid to paste-like photolinkable materials each having a different photosensitivity level are stored. The respective material is delivered via the print head assembly to the selected locations in the region of the working plane. The radiation source assembly emits electromagnetic radiation in an areal manner depending upon the photosensitivity of the photolinkable material that is delivered to selected locations on the working plane. The radiation source assembly comprises a laser light source (L) as a single radiation source whose laser beam is focused with the aid of an optical unit for beam deflection- and focusing into a region of the photolinkable material layer, which is delivered in an areal manner onto the working plane by the print head assembly, and initiates two-photon or multi-photon processes in the focus region within the photolinkable material layer. The two-photon or multi-photon processes lead to the solidification of the photolinkable material in the selected locations. The radiation source assembly comprises a first radiation source irradiating in the areal manner onto the working plane. The first radiation source: emits an electromagnetic radiation having a first wavelength or a first wavelength spectrum, which differs from the wavelength of the laser beam; and comprises a LED or diode array or an other light source having limited spectral regions. The optical unit producing a widening laser beam is present in the device by which a laser beam cross-section is expandable to a flat illumination of the photolinkable material that is delivered to the selected locations on the working plane. An optical switching element is provided that supplies laser beam either the unit for beam deflection- and focusing or the laser beam. The optical unit reducing a light intensity of the widening laser beam is introduced in an optical path of the laser beam. The print head assembly: is formed for discharging the photolinkable materials such that the photolinkable material is delivered on the working plane under formation of a flat layer with a uniform layer thickness and a flat surface layer; and comprises pressure nozzles (5, 6) arranged along a line by which the photolinkable material is uniformly delivered. A non-contact working measuring system is provided that detects the layer thickness and/or a layer surface quality of the photolinkable material layer deposited on the working plane. A control unit is provided that controls on the basis of a target/actual-comparison of the print head assembly in a trap of faulty layer thickness and/or the layer surface quality to corrective measures. The photolinkable material is stored in an other photolinkable structure material, an other reservoir unit, and a support material. The support- and the photolinkable structure material are delivered via two different pressure nozzles of the printhead assembly to the selected locations on the respective material of the common working plane. The photolinkable material is stockpiled in the other reservoir unit by which the printhead assembly is delivered in an other working plane. A single piece pipe system has pipe diameters and pipe lengths of 5 mm and 0.1 mu m respectively. The pipe system: has a porous pipe wall having a porous diameter of 0.5-10 mu m and elastic properties, which correspond to the elastic properties of a biological tissue; and consists of biologically compatible material, or is functionalized with a biocompatible material surface. An independent claim is included for a method for producing three-dimensional structures in layers.
机译:该装置包括打印头组件(1),辐射源组件和可通过控制单元控制的热源,该控制单元作用在在工作平面(E)上分离的热可光链接材料层上。打印头组件相对于工作平面以受控方式定位,并且连接到两个容器容器(2、3、4),其中存储有液体至糊状的光敏材料,每种材料具有不同的光敏度水平。相应的材料通过打印头组件输送到工作平面区域中的选定位置。该装置包括打印头组件(1),辐射源组件和可通过控制单元控制的热源,该控制单元作用在在工作平面(E)上分离的热可光链接材料层上。打印头组件以相对于工作平面受控的方式定位,并且连接到两个容器容器(2、3、4),其中存储有液体至糊状的光敏材料,每种材料具有不同的光敏度。相应的材料通过打印头组件输送到工作平面区域中的选定位置。辐射源组件根据传递到工作平面上选定位置的可光链接材料的光敏性,以平面方式发射电磁辐射。辐射源组件包括作为单个辐射源的激光源(L),其激光束借助用于光束偏转的光学单元聚焦-并聚焦到可光链接材料层的区域中,该区域在区域中传递通过打印头组件将其转移到工作平面上,并在可光链接材料层内的焦点区域中启动两光子或多光子过程。双光子或多光子过程导致可光链接材料在所选位置的固化。辐射源组件包括以面方式辐射到工作平面上的第一辐射源。第一辐射源:发射具有不同于激光束的波长的第一波长或第一波长谱的电磁辐射。并且包括具有有限光谱区域的LED或二极管阵列或其他光源。产生加宽激光束的光学单元存在于该装置中,通过该装置,激光束的横截面可扩展到可光链接材料的平面照明,该光链接材料被传递到工作平面上的选定位置。提供一种光学开关元件,其向激光束提供用于光束偏转和聚焦的单元或激光束。减小加宽的激光束的光强度的光学单元被引入到激光束的光路中。印刷头组件:形成用于排出可光链接材料,从而在形成具有均匀层厚和平坦表面层的平坦层的情况下将可光链接材料传送到工作平面上;并包括沿一条线布置的压力喷嘴(5、6),通过该线均匀地输送可光链接材料。提供一种非接触式工作测量系统,其检测沉积在工作平面上的可光链接材料层的层厚度和/或层表面质量。提供一种控制单元,该控制单元基于在错误的层厚度和/或层表面质量的陷阱中的打印头组件的目标/实际比较来控制校正措施。将可光链接材料存储在另一种可光链接结构材料,另一存储单元和支撑材料中。支撑材料和可光链接结构材料通过打印头组件的两个不同的压力喷嘴输送到共同工作平面的相应材料上的选定位置。将可光链接材料存储在另一个储存器单元中,通过该单元将打印头组件输送到另一个工作平面中。单件式管道系统的管道直径和管道长度分别为5毫米和0.1微米。管道系统:具有多孔管壁,该多孔管壁的孔径为0.5-10μm,并且具有与生物组织的弹性特性相对应的弹性特性。并由生物相容性材料组成,或通过生物相容性材料表面进行功能化。包括用于产生层状三维结构的方法的独立权利要求。

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