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A METHOD FOR DETECTION OF DEFECTS DURING WELDING BY ULTRASONIC TESTING

机译:超声波检测焊接缺陷的方法

摘要

The invention relates to a method of on-line detection and control of defects forming in an object during a welding operation, comprising the steps of providing an ultrasonic testing system having multiple transducers (6,7,8),the transducers (6,7,8) being movable in correspondence with the movement of a welding torch; transmitting a first ultrasonic sound wave (4) via a first transducer (6) directed to an unwelded area (9) of the object; transmitting a second ultrasonic sound wave (4) via a second transducer (7) directed to a molten pool (10); transmitting a third ultrasonic sound wave (4) via a third transducer (8) to a just-solidified part (11) of the weld; capturing the sound waves reflected from the three different areas (9,10,11) in the respective transducers (6,7,8) from which the ultrasound waves (4) were initially transmitted, the reflected signals representing the defects or discontinuities prevailing or developing in the corresponding areas (9,10,11); characterized by comprising converting the captured sound signals into electric signals and displaying the electric signals in respective display devices (13,14,15), the display devices (13,14,15) each having echo indicators (12,16,17); comparing the electric signals with the echo indicators (12,16,17) in the display devices (13,14,15) to determine the magnitude of defects or discontinuities; and adjusting the welding parameters corresponding to the detected defects to avoid formation of further defects, wherein a positional value (W2) of the echo-indicator (17) at the display device (15) if greater than that (WI) of the echo-indicator (12) at the display device (13), the resultant weld is considered to be defect-free.
机译:本发明涉及一种在焊接操作过程中在线检测和控制物体中形成的缺陷的方法,该方法包括以下步骤:提供具有多个换能器(6、7、8),换能器(6、7)的超声测试系统。 ,8)可随焊炬的移动而移动;通过第一换能器(6)将第一超声波(4)发射到对象的未焊接区域(9);通过第二换能器(7)将第二超声波(4)传输到熔池(10);通过第三换能器(8)将第三超声波(4)传输到焊缝的刚凝固部分(11);在最初传输超声波(4)的各个换能器(6,7,8)中,捕获从三个不同区域(9,10,11)反射的声波,这些反射信号表示存在的缺陷或不连续性,或者在相应区域发展(9、10、11);其特征在于包括将捕获的声音信号转换成电信号并在各个显示设备(13、14、15)中显示电信号,每个显示设备(13、14、15)具有回声指示器(12、16、17);将电信号与显示设备(13、14、15)中的回声指示器(12、16、17)进行比较,以确定缺陷或不连续的幅度;调整与检测到的缺陷相对应的焊接参数以避免进一步的缺陷的形成,其中,如果显示装置(15)上的回波指示器(17)的位置值(W2)大于回波指示器的位置值(WI),显示器(13)上的指示器(12),则认为所形成的焊缝无缺陷。

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