Composite rotor blade for a reaction drive rotorcraft

摘要

Apparatus and methods are disclosed for designing and manufacturing a composite structure, such as a composite rotor blade spar or composite rotor blade. A first mold may define a first mold surface and a second mold may include a rigid layer and a heated layer secured to the rigid layer and defining a second mold surface. A plurality of heating elements embedded in the second mold may be activated according to different temperature progressions to cure portions of the uncured composite rotor blade positioned coextensive therewith. In some embodiments, the second mold defines a root portion and first and second branch portions. A shear web may be placed between the branch portions during curing. The blade spar may define a complete airfoil contour or have fairings secured thereto having lines extending therethrough to a tip jet. A tip jet mounting structure and blade root attachment apparatus are also disclosed.