Integrated lightning protection material creation system and method

摘要

The invention is directed to an integrated lightning strike protection system adapted for automated placement on a composite structure comprising a surfacing layer consisting of an organic polymer resin, a conductive layer of an expanded metal foil, an isolation/tack layer, and a carrier paper layer. In another embodiment of the invention, there is provided an integrated lightning strike protection system comprising an integrated lightning strike protection material consisting of an expanded metal foil encapsulated in organic polymer resin mounted on a carrier paper, and an automated placement machine suitable for placing the material on an aircraft composite part for protection of the composite part from lightning strikes. In another embodiment of the invention, there is provided a method for fabricating a composite structure with lightning strike protection.