Cut-first approach with self-alignment during line patterning

摘要

Methods of patterning a structure. A first hardmask layer is deposited on a second hardmask layer. A cut is formed that penetrates through the first hardmask layer and the second hardmask layer. A block mask is formed in the cut. The first hardmask layer is patterned to form first lines penetrating through the first hardmask layer to the second hardmask layer with at least one of the first lines superimposed on the block mask. After patterning the first hardmask layer, the second hardmask layer is patterned to transfer the first lines from the first hardmask layer to the second hardmask layer to form second lines penetrating through the second hardmask layer. The second hardmask layer is etched with an isotropic etching process that removes the second hardmask layer selective to the first hardmask layer such that the second lines are widened relative to the first lines.