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METHOD OF ACOUSTIC EMISSION CONTROL OF QUALITY OF ANNULAR WELD DURING MULTIPASS WELDING

机译:多道焊接过程中环形焊接质量的声发射控制方法

摘要

FIELD: defectoscopy.;SUBSTANCE: use: for acoustic-emission quality control of annular weld. Summary of invention consists in the fact that broadband converters are installed along the seam contour, calibration of the monitoring object is performed, setting of selection thresholds above the noise level and reception of acoustic signals occurring in the welding zone and their amplification, filtering signals based on a given amplitude, analogue-to-digital conversion, recording time of arrival of acoustic emission signals to acoustic transducers, calculating coordinates of sources of acoustic signals, wherein deflection grid is constructed after calibration along weld seam contour, threshold values of normalized coefficient by total amplitude are set, then, during each welding pass, recording acoustic emission signals and calculating their total amplitude to calculate coordinates of active areas of weld and normalized coefficient Ki, j in each defective grid cell, comparing them with threshold values and when the first threshold value is exceeded, the defect is considered to be insignificant, when the second threshold of the normalized coefficients is exceeded, the defect is considered to be significant, then acoustic emission signals are recorded during weld seam cooling and normalized coefficients Ki, j are calculated by amplitude and compared with their threshold value for weld seam cooling stage, after that, comparing obtained data, coordinates of location of sources of acoustic signals of welded seam are corrected.;EFFECT: high reliability of location of defects in annular welded seams and shorter processing time of inspection results.;1 cl, 1 tbl, 3 dwg
机译:领域:缺陷检查法;实体:用途:用于环形焊缝的声发射质量控制。发明内容在于,沿接缝轮廓安装宽带转换器,执行监视对象的校准,将选择阈值设置在噪声水平以上,并接收焊接区域中发生的声波信号,并根据其放大,滤波信号在给定的振幅上,进行模数转换,记录声发射信号到达声换能器的时间,计算声信号源的坐标,其中,沿着焊缝轮廓校准后,构造偏转网格,归一化系数的阈值通过设置总振幅,然后在每次焊接过程中,记录声发射信号并计算其总振幅,以计算焊接有效区域的坐标和每个缺陷网格单元中的归一化系数K i,j ,进行比较它们具有阈值,并且当超过第一阈值时,就认为缺陷可以忽略不计,当超过归一化系数的第二个阈值时,则认为缺陷很大,然后在焊缝冷却过程中记录声发射信号并计算归一化系数K i,j 通过幅度并与焊缝冷却阶段的阈值进行比较,然后比较获得的数据,校正焊缝声信号源的位置坐标。效果:环形焊缝中缺陷位置的可靠性高,周期短检验结果的处理时间。; 1 cl,1 tbl,3 dwg

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