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Study of ejection forces in injection moulding of thin-walled tubular mouldings

机译:薄壁管状注塑件注射力的研究

摘要

The development and manufacturing of ejection systems in injection moulds can be a complextask, particularly when the parts have long ejection paths. During the injection of tubular- or box shape parts,the shrinkage is constrained by the mould. The mouldings shrink against the core, inserts or pins, thus, duringejection, it will be necessary to overcome the frictional forces resulting from the shrinkage. Understanding theejection forces could be a useful contribution to improve ejection systems designs and guarantee the structuralintegrity of the mouldings. This information could be even more useful in the processing of thin-walled partswhich are more prone to damage during ejection. Frictional forces could be decreased by using specific coatingsin the mould core and by optimization of the processing parameters. This study describes the use of DLCand WS2 coatings and the effect of mould temperature in the ejection forces of tubular mouldings inpoly(lactic acid) (PLA) and polystyrene (PS). The studies were based on tubular cup shaped mouldings (60mm diameter, 60 mm length, 0.5 mm thickness and 0.35 º draft angle).
机译:在注塑模具中开发和制造顶出系统可能是一项复杂的任务,尤其是当零件的顶出路径较长时。在注射管状或盒形零件期间,收缩受模具的限制。模制品在芯,插入物或销钉上收缩,因此,在喷射过程中,有必要克服由收缩引起的摩擦力。了解顶出力可能对改善顶出系统的设计并确保铸件的结构完整性很有帮助。该信息在薄壁零件的加工中甚至更有用,因为薄壁零件在弹出过程中更容易损坏。通过在模芯中使用特定的涂层并优化工艺参数,可以减小摩擦力。这项研究描述了DLC和WS2涂层的使用以及模具温度对聚乳酸(PLA)和聚苯乙烯(PS)管状成型件顶出力的影响。这些研究基于管状杯形成型件(直径60mm,长度60mm,厚度0.5mm和拔模角0.35º)。

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