Direct-coupling of the photovoltaic array and PEM electrolyser in solar-hydrogen systems for remote area power supply

摘要

Renewable energy-hydrogen systems for remote area power supply (RAPS) constitute an early niche market for sustainable hydrogen energy. The primary objective of this research has been to investigate the possibility of direct coupling of a PV array to a proton exchange membrane (PEM) electrolyser by appropriate matching of the current-voltage characteristics of both the components. The degree to which optimal matching can be achieved by direct coupling has been studied both theoretically and experimentally. A procedure for matching the maximum power point output of a PV array with the PEM electrolyser load to maximise the energy transfer between them has been presented. The key element of the matching strategy proposed is to vary the series-parallel stacking of individual cells in both the PV array and the PEM electrolyser so that the characteristic current (I) -voltage (V) curves of both the components align as closely as possible. This procedure is applied to a case study of direct coupling a PV array comprising 75 W panels (BP275) to a PEM electrolyser bank assembled from 50 W PEM electrolyser stacks (h-tec StaXX7). It was estimated theoretically that the optimal PV-electrolyser combination would yield an energy transfer of over 94% of the theoretical maximum on annual basis. This combination also gave the lowest hydrogen production cost on a lifecycle basis. An experimental test of this theoretical result for direct coupling was conducted over a period of 728 hours, with an effective direct-coupling operational time of about 467 hours (omitting the hours of zero solar radiation). Close agreement between the theoretically predicted and actual energy transfer from the PV array to the electrolyser bank in this trial was found. The difference between theoretical and experimental hydrogen production was less then 1.2%. The overall solar-to-hydrogen energy conversion efficiency was found to be 7.8%. The electrolysers were characterised before and after the direct coupling experiment, and showed a small decline in Faraday efficiency and energy efficiency. But this decline was less than the uncertainties in the measured values, so that no firm conclusions about electrolyser degradation can be drawn at this stage. Another direct-coupling experiment, using a larger scale PV-electrolyser system, that is, a 2.4 kW PV array at RMIT connected to the 'Oreion Alpha 1' stand-alone 2 kW PEM electrolyser developed by the CSIRO Energy Technology, was also successfully conducted for a period of 1519 hours (with 941 hours of effective operational time of the electrolyser). Energy-efficient direct coupling of a PV array and electrolyser as examined in this thesis promises to improve the economic viability of solar-hydrogen systems for remote power supply since the costs of an electronic coupling system employing a maximum power point tracker (MPPT) and dc-to-dc converter (around US$ 700/ kW) are avoided.