Sol-Gel Protective Coatings for Black Chrome Solar Selective Films

摘要

Electrodeposited black chrome solar selective films degrade rapidly when heated to temperatures above 300 exp 0 C in air. The application of sol-gel protective coatings to the black chrome films has been investigated as a possible means to improve the oxidation resistance of black chrome at high temperatures. The sol-gel coating process consists of applying an alcoholic solution containing polymeric glass precursors. After the coating is fired for about one-half hour at a moderate temperature (approx. 450 exp 0 C), a glass layer is obtained. Because of the wide range of sol-gel processing parameters, initial studies have concentrated on determining the effect of the following variables on the thermal stability of sol-gel coated black chrome: (1) sol-gel composition; (2) firing temperature; (3) firing atmosphere; (4) sol-gel coating thickness; and (5) pre-aging of the black chrome films. Of the compositions studied, only SiO sub 2 /B sub 2 O sub 3 and SiO sub 2 /B sub 2 O sub 3 /Al sub 2 O sub 3 /Na sub 2 O/BaO resulted in improved thermal stability. Of the other processing parameters, the firing temperature had the most significant effect on the resulting black chrome thermal stability, with 500 exp 0 C firing being optimum. For the best combination of process variables studied to date, the solar absorptance of a sol-gel coated sample decreased from 0.97 to 0.95 after 100 hrs at 400 exp 0 C, while, for an uncoated control sample, the solar absorptance decreased to 0.89. For most of the sol-gel coated films, continued aging at 400 exp 0 C resulted in continued protection of the black chrome film. (ERA citation 07:014162)