User's Manual for Remote-Handled Transuranic Waste Container Welding and Inspection Fixture

摘要

Rockwell Hanford Operations (Rockwell) has designed built, and tested a prototype remotely operated welding and inspection fixture to be used in making the closure weld on the remote-handled transuranic (RH-TRU) waste container. The RH-TRU waste container has an average TRU concentration in excess of 100 nCi/gm, and a surface radiation dose rate in excess of 200 mrem/h, but not exceeding 100 rem/h. The RH-TRU waste container is to be used by defense waste generator sites in the United States for final packaging of RH-TRU wastes and is compatible with the requirements of the Waste Isolation Pilot Plant (WIPP) and the WIPP handling system. Standard and stacked RH-TRU container designs are available. The standard container is 26 in. in dia. by 121 in. high; the stacked containers are 26 in. in dia. by 61.25 in. high. After loading, two stacked containers are fitted and welded together to form the identical measurements of the standard 121-in. container. The prototype RH-TRU waste container welding and inspection fixture was intended for test and evaluation only, and not for installation in an operating facility. The final RH-TRU waste container welding and inspection fixture drawings (see appendix) incorporate several changes made following operational testing of the original fixture. These modifications are identified in this manual. However, not all modifications have been functionally tested. The purpose of this manual is to aid waste generator sites in designing a remotely operated welding and inspection fixture that will conform to their own requirements. Modifications to the Rockwell design must be evaluated for structural and WIPP handling requirements. This manual also provides design philosophy, component vendor information, and cost estimates. (ERA citation 11:019244)