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Cukorkristályosítás: az ördög a részletekben rejlik

机译:糖结晶:细节决定成败

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摘要

A brief review of sugar crystallization governed for quite a long time by the "artisan pan man" is followed by expressing the need for change in instrumentation and control practice. Common myths like the "master boiling", measuring viscosity/consistency, density or solids content (brix) and using these data as supersaturation, and the common belief that supersaturation is not that important after seeding has been completed are strongly refuted. Paying due attention to its importance, supersaturation is introduced as a multivariable function of several variables. Its role in determining crystal quality and crystal growth are discussed in more detail. Crystal quality, the amount of fines and conglomerates and the rate of production depend very much on supersaturation, all of which have a profound effect on the cost of production. Different methods of seeding are discussed and it is argued that full seeding implemented by using seed magma is the preferable way to do it. The mass production of sugar requires new skills to do it right: on-line measurement of meaningful data and their use in advanced automatic process control have brought change in a rather conservative industry, where old habits die hard. The role of the local laboratory, unable to meet quite a few of these requirements has diminished. Problems with high feed syrup concentration, massecuite circulation and pan design (feed syrup entry, sensor location selection), crystal size distribution and the methods of basic strike control are briefly discussed.
机译:在对“工匠潘人”统治了相当长一段时间的糖结晶进行简要回顾之后,表达了改变仪器和控制实践的必要性。常见的神话,如“主煮沸”,测量粘度/稠度,密度或固体含量(白利糖度)并使用这些数据作为过饱和度,以及普遍认为播种完成后过饱和度并不那么重要的普遍观点被强烈驳斥。考虑到其重要性,将过饱和度作为多个变量的多变量函数引入。更详细地讨论了它在决定晶体质量和晶体生长方面的作用。晶体质量、细粒和砾岩的数量以及生产率在很大程度上取决于过饱和度,所有这些都对生产成本产生深远的影响。讨论了不同的播种方法,并认为使用种子岩浆实现的完全播种是更可取的方法。糖的大规模生产需要新的技能来做到这一点:有意义的数据的在线测量及其在高级自动过程控制中的使用已经为一个相当保守的行业带来了变化,旧习惯很难改变。当地实验室的作用,无法满足其中的很多要求,已经减弱。简要讨论了饲料糖浆浓度高、按摩剂循环和料盘设计(饲料糖浆输入、传感器位置选择)、晶体尺寸分布和基本打击控制方法等问题。

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