Heavy vehicles have sluggish pneumatic brake actuators that limit the control bandwidth of their anti-lock braking systems. In order to implement more effective braking controllers, it is proposed that high-bandwidth, binary-actuated valves are directly placed on the brake chambers. This article details investigations made into modelling and controlling heavy-vehicle pneumatic brake actuators with a view towards implementing the novel brake actuator design. One-dimensional flow theory is combined with simple thermodynamic arguments for polytropic systems to describe the charging and discharging of a brake chamber. Particular attention is paid to the simulation of perceptible vibrations caused by the piston's motion at relatively low charging pressures, using a hysteresis model. The resulting equations are linearized and used to design a closed-loop pressure controller for the actuator. Finally, the non-linear performance limits of the valves, caused by dead-zones and time delays, are investigated using a describing function analysis.
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