Two poly(3-hexylthiophene)-g-polycaprolactones (P3HT-g-PCLs) with different degrees of polymerization (DP) of P3HT backbone were synthesized and used as a compatibilizer for bisphenol A polycarbonate (PC)/multi-walled carbon nanotube (MWCNT) composites. Both field emission-scanning electron microscopy and melt-state rheology show that MWCNTs are homogeneously dispersed in PC matrix when P3HT-g-PCL is added to PC/MWCNT composites. As a consequence, the mechanical and electrical properties of PC/MWCNT composites are dramatically improved when a small amount of P3HT-g-PCL is added to PC/MWCNT composites. It is also found that P3HT-g-PCL with lower DP of P3HT backbone is more effective to homogeneously disperse MWCNTs in PC matrix than that with higher DP of P3HT. This is because the π-π interaction between MWCNTs and P3HT-g-PCL with lower DP of P3HT is stronger than the case of P3HT with higher DP of P3HT, as evidenced by fluorescence emission spectra.
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