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Improved Faster R-CNN Based Surface Defect Detection Algorithm for Plates

机译:改进的基于R-CNN的板材表面缺陷检测算法

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摘要

Defect recognition plays an important part of panel inspection, and most of the current manual inspection methods are used, but the recognition efficiency and recognition accuracy are low. The Fast-Convolutional Neural Network (Faster R-CNN) algorithm is improved, and a surface defect detection algorithm based on the improved Faster R-CNN is proposed. Firstly, the algorithm improves the bilateral filtering algorithm to smooth the image texture background. Subsequently, a feature pyramid network with a shape-variable convolutional ResNet50 network can be applied to acquire defect semantic feature maps to improve the network's ability to express the features of multiscale defects while solving the difficulty problem of many types of defects and variable shapes. To obtain more accurate defect localization information, the algorithm in this paper uses the Region of Interest Align (ROI Align) algorithm instead of the crude Region of Interest Pooling (ROI Pooling) algorithm. Then, an improved attention region recommendation network is used to improve the focus of the model on plate defects and suppress the features of complex background. Finally, a K-means algorithm is added to cluster the defect data to derive anchor frames that are better adapted to the plate defects. In this paper, a dataset containing 3216 images of surface defects of plate metal is made by acquiring surface defect images from the production site of the plate metal factory, which mainly include various defect types. This dataset is used to train and test the algorithm model of this paper, and the results of detection accuracy and detection speed are compared with those of other algorithms, which prove that the algorithm of this paper can achieve real-time detection of plate defects with high detection accuracy.
机译:缺陷识别在面板检测中起着重要的作用,目前大部分采用人工检测方法,但识别效率和识别准确率较低。改进了快速卷积神经网络(Faster R-CNN)算法,提出了一种基于改进的Faster R-CNN的表面缺陷检测算法。首先,该算法改进了双边滤波算法,使图像纹理背景平滑;然后,利用形状可变卷积ResNet50网络的特征金字塔网络获取缺陷语义特征图,提高网络对多尺度缺陷特征的表达能力,同时解决多类型缺陷和变形状的难度问题。为了获得更准确的缺陷定位信息,本文的算法使用感兴趣区域对齐(ROI Align)算法,而不是粗糙的感兴趣区域池化(ROI Pooling)算法。然后,利用改进的注意力区域推荐网络提高模型对板缺陷的聚焦度,抑制复杂背景特征;最后,加入K-means算法对缺陷数据进行聚类,得到更适配板缺陷的锚框架。本文通过从钣金厂生产现场获取表面缺陷图像,制作了包含3216张钣金表面缺陷图像的数据集,主要包括各种缺陷类型。利用该数据集对本文的算法模型进行训练和测试,并将检测精度和检测速度的结果与其他算法进行对比,证明该算法能够实现对板材缺陷的实时检测,检测精度高。

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