At a major hazard facility, cases of occupational noise-induced hearing loss have occurred despite the use of hearing protection devices. Preliminary measurements of personal attenuation ratings (PAR) suggested that earplugs may not achieve the attenuation implied by their Australian SLC80 Class designation in field-use conditions. We examined the relationship between PAR and the SLC80 classification for earplugs, as a good understanding of the attenuation provided by earplugs under normal field-use conditions, rather than in laboratory settings, is vital to their effective use as a control measure for noise exposure. A cross-sectional study was performed with 65 volunteers. Participants were recruited from Operations and Maintenance Technicians at the major hazard facility. The participants had their PARs checked with different earplug types using the 3 M (TM) E-A-Rfit (TM) system. We examined the PARs measured and also assigned a 'pass' or 'fail' rating depending on whether the earplug achieved 22 dB attenuation. 22 dB attenuation for 80% of users is the minimum to meet the definition for Australian SLC80 Class 4 hearing protection. None of the earplug types achieved 22 dB attenuation for 80% of users when tested in field-use conditions. There were statistically significant differences in the frequency of achieving a 'Pass', and in PAR, depending on earplug type. Roll-down foam earplugs may provide superior attenuation compared to pre-moulded earplugs. Earplugs are unlikely to achieve the attenuation found in laboratory conditions during field-use. Personalised selection of hearing protection devices based on fit-testing results should be encouraged.
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