Abstract To enhance the interfacial adhesion of short carbon fiber (SCF) reinforced polypropylene (PP) composites, a new modified chlorinated polypropylene resin (g‐CPP) was synthesized and utilized to manufacture the sizing agent for SCF. The findings of thermogravimetric analysis and differential scanning calorimetry showed that g‐CPP had high thermal characteristics, with its glass transition temperature (Tg) raised by 11°C.The g‐CPP sizing agent that has been developed has increased storage stability (particle size was 109.8 nm). The contact angle of SCF was reduced from 81.52° to 60.04° after sizing, and the surface free energy was raised from 29.31 mN/m soared to 47.13 mN/m. The SCF/PP composites with 1 wt% sizing agent demonstrated the best interfacial adhesion, with improvements in flexural and tensile strengths of 54% and 39%, respectively. The interfacial reinforcement mechanism of sizing agent to improve interfacial adhesion was investigated. This work proposes an attractive way for the future preparation of high‐performance SCF/PP composites.
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