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Vulcanization and stress analysis of heat vulcanizing bonding joints in fabric rubber seals

机译:织物橡胶密封件中热硫化粘接接头的硫化和应力分析

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? 2023 Elsevier LtdVulcanization has a great impact on the performance of rubber products, which is difficult to analyze due to its complicated process and boundary conditions, especially for complex rubber products like aircraft fabric rubber seals. In this paper, an optimized relationship between reaction order and temperature was first developed based on the comparative study of the existing vulcanization kinetic equations, showing improved accuracy and wider applicable temperature ranges. In the temperature range of 160 °C ~ 190 °C, the determination coefficient of the model can reach 0.9973. Then, finite element models of pure rubber and fabric rubber were established with Abaqus UMATHT and UMAT subroutines to simulate the vulcanization process and analyze the relationship between the stress in the vulcanization process and the non-uniformity of the vulcanization degree field. Finally, the process of mold core synchronous heating was adopted to reduce the non-uniformity of the vulcanization degree field for the heat vulcanizing bonding joint, so as to reduce the residual stress at the joint. Compared with the traditional upper and lower surface heating mode, the residual stress is reduced by about 20 . This study provides a theoretical guidance for improving the quality of heat vulcanizing bonding joints of seals.
机译:?2023 Elsevier Ltd硫化对橡胶制品的性能影响很大,由于其工艺和边界条件复杂,很难分析,特别是对于飞机织物橡胶密封件等复杂的橡胶制品。本文在对比研究现有硫化动力学方程的基础上,首次提出了反应级数与温度的优化关系,表明硫化反应顺序精度更高,适用温度范围更广。在160°C~190°C的温度范围内,模型的决定系数可达0.9973。然后,利用Abaqus UMATHT和UMAT子程序建立纯橡胶和织物橡胶的有限元模型,模拟硫化过程,分析硫化过程中应力与硫化度场非均匀性的关系。最后,采用模芯同步加热工艺,降低热硫化粘接接头硫化度场的不均匀性,从而降低接头处的残余应力。与传统的上下表面加热方式相比,残余应力降低约20%。本研究为提高密封件热硫化粘接接头质量提供了理论指导。

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