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Modeling a predictive maintenance management architecture to meet industry 4.0 requirements: A case study

机译:建模预测维护管理架构以满足行业4.0要求:案例研究

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Industry 4.0 is the latest paradigm of industrial production enabling a new level of organizing and controlling the entire value chain within a product life cycle by creating a dynamic and real-time understanding of cross-company behaviors. It is expected to have a considerable impact in the oil and gas (O&G) sector by revolutionizing current predictive maintenance and operation optimization. There are several challenges to be overcome before the Industry 4.0 vision is achieved: a standardized reference architecture, a business model, robust services, and products are all lacking. This paper develops a reference architecture for an intelligent maintenance management system that complies with Industry 4.0 visions and requirements. The industrial needs were derived from stakeholders and use case scenarios using a case study methodology. Systems engineering methods were applied to transfer the needs of the existing maintenance management system into a desired functional architecture. The new and upgraded requirements are predominantly related to advanced data analytics, resulting in new and modified functions within the traditional "Reporting" and "Analyses" modules. A more complex maintenance program is created through interfaces between various enabled data categories (historical records, real-time measurements of performance and health, expert-just-in-time). The study points to the changes required in the classical O&G maintenance management process to comply with Industry 4.0 vision and requirements.
机译:行业4.0是工业生产的最新范式,通过创造对跨公司行为的动态和实时了解,通过创造动态和实时了解产品生命周期内的新级别的组织和控制整个价值链。预计通过彻底改变电流预测维护和运营优化,在石油和天然气(O&G)部门对石油和天然气(O&G)部门具有相当大的影响。在达到行业4.0愿景之前,存在几种挑战:标准化参考架构,商业模式,强大的服务和产品都缺乏。本文为智能维护管理系统开发了参考架构,符合行业4.0愿景和要求。工业需求来自利益相关者和使用案例研究方法使用案例情景。系统工程方法应用于将现有维护管理系统的需求转移到所需的功能架构中。新的和升级的要求主要与高级数据分析相关,导致传统的“报告”和“分析”模块中的新和修改功能。通过各种支持的数据类别(历史记录,性能和健康实时测量,专家即时)之间的接口创建更复杂的维护程序。该研究指出了经典O&G维护管理过程所需的变化,以遵守行业4.0愿景和要求。

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